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5132210-UIM-H-0916

Johnson Controls Unitary Products

21

 FIGURE 13:  

Ladder Wiring Diagram

BLU 36

RED 35

WHT 32

GRN 31

Y

R

G

C

THERMOSTAT

USE COPPER

CONDUCTORS

ONLY

RED/GRN 51

ORG 52

RED 49

GRN 4

ID_FAN

(LOW)

(LOW/MED)

(MED)

(MED/HIGH)

(HIGH)

RED/BLK 50 

ROLLOUT

PRESSURE

LIMIT

BLOWER

 DELAY

60

90

120

180

FS

L1

IND

SPARK

TRANSFORMER

M

230V

C

L

G

N

1

2

3

4

5

1

1

2

3

4

DRAFT

MOTOR

YEL 53

YEL 53

GRN 54

ORG 52

4

5

6

1

2

3

7

8

9

3

2

1

24V COM

Y SPD

G SPD

W SPD

R

O

Y

W

C

BRN

YEL

WHT 39

CONTROL BOARD SETTINGS:
COMBUSTION BLOWER POST PURGE: 60 SEC
INDOOR BLOWER HEAT ON DELAY:  30 SEC
INDOOR BLOWER COOL OFF DELAY: 60 SEC
INDOOR BLOWER HEAT OFF DELAY: FIELD SELECT 

W

Y

O

R

G

C

LOW

VOLTAGE

BOX

RED 40

ORG

IGNITOR

FLAME

SENSOR

GAS

VALVE

DSI

CONTROL

CAP

W

(COOLING SPEED)

(HEATING SPEED)

(CONTINUOUS FAN)

BLK

BRN

RED

BRN/WHT 13

BLK 6

RED 9

OD_FAN

POWER SUPPLY
  208/230-1-60

PUR 1

BLK 5

1

230-1-60

COM

PRI

24V SEC

40 VA

208V

230V

1

COMPR

C

S

R

230-1-60

L1

T1

T2

L2

FAN

HERM

C

DUAL
CAPACITOR

RED 7

GRN

GND

SINGLE POLE
CONTACTOR

BLU 43

PUR 2

YEL 33

GRN 44

LINE VOLTAGE

FIELD INSTALLED POWER

LOW VOLTAGE

FIELD INSTALLED CONTROL

5

4

3

2

6

1

BLK

BRN

GRN 10

RED

LOSS OF CHARGE

CRANKCASE

HEATER

WHT 17

BLU 16

BLU 16

BRN 21

WHT 17

RV RVG C  M

HPS

COIL AMBIENT

BLU 22

YEL 23

BRN 21

4

3

2

1

COND. FAN RELAY

COIL

SENSOR

AMBIENT

SENSOR

REVERSING

VALVE

SOLENOID

CONTACTOR

COIL

DEFROST CONTROL

DEFROST SETTING

LPS

HI PRESS

R

O Y W

C

W out

GRN

LT BLU 20

LT BLU 20

YEL 19

YEL 19

O/B

ORG 34

BLK/WHT 8

BLK/WHT 12

BLK 25

RED 26

ORG 27

YEL 28

WHT/GRY 29

YEL 44

RED 46

WHT 47

RED 56

BLU 55

PUR 38

BLK

BLK

TEMPERATURE

SWITCH

OPTIONAL CRANKCASE HEATER

BLK

HEAT PUMP WITH GAS HEAT

208/230-1-60

CONNECTION

WIRING DIAGRAM

CAUTION - OPEN ALL DISCONNECTS

BEFORE SERVICING THIS UNIT

Demand Defrost Fault Codes

Flashes

Condition

10  RED FLASHES

9  RED FLASHES 

8  RED FLASHES 

7  RED FLASHES 

6  RED FLASHES 

5  RED FLASHES 

4  RED FLASHES 

3  RED FLASHES 

2  RED FLASHES 

HIGH-PRESSURE SWITCH FAULT

(NOT IN LOCKOUT YET ) 

SYSTEM IN HIGH-PRESSURE SWITCH LOCKOUT 

(LAST MODE OF OPERATION WAS NORMAL COMPR.) 

SYSTEM IN HIGH-PRESSURE SWITCH LOCKOUT 

(LAST MODE OF OPERATION WAS DEFROST) 

SYSTEM IN LOW-PRESSURE SWITCH LOCKOUT 

(LAST MODE OF OPERATION WAS NORMAL COMPR.) 

LOW VOLTAGE (<19.2 VAC) PREVENTING 

FURTHER RELAY OUTPUTS FOR > 2 SECONDS 

LOW VOLTAGE (< 16 VAC) STOPPED CURRENT 

RELAY OUTPUTS FOR > 2 SECONDS  

LIQUID LINE SENSOR FAILURE 

(OPEN OR SHORTED) 

OUTDOOR AMBIENT SENSOR FAILURE

(OPEN OR SHORTED) 

CONTROL FAILURE 

1. ALL FIELD WIRING TO BE ACCOMPLISHED FOLLOWING 
   CITY, LOCAL AND/OR NATIONAL CODES IN EFFECT AT 
   THE TIME OF INSTALLATION OF THE UNIT.

2. CAUTION : LABEL ALL WIRES PRIOR TO DISCONNECTION

WHEN SERVICING CONTROLS. WIRING ERRORS CAN 
CAUSE IMPROPER AND DANGEROUS OPERATION. IF ANY 
OF THE WIRING, AS SUPPLIED WITH THE UNIT, MUST
BE REMOVED, IT MUST BE REPLACED WITH TYPE 105 C. 
600 VOLT WIRE OR EQUIVALENT CLEARLY RENUMBERED 
FOR IDENTIFICATION. VERIFY PROPER OPERATION AFTER 
SERVICING.

3. THE THERMOSTAT/CONTROL CONNECTED TO THIS 

UNIT MUST BE  DUAL FUEL CAPABLE.

4. FACTORY WIRED FOR 230 VOLT SUPPLY POWER. 

FOR 208 VOLT,  MOVE BLACK WIRES FROM THE 230 
TO THE 208 VOLT TAP ON THE TRANSFORMER.

5. MOTORS ARE INHERENTLY PROTECTED.

6. SEE UNIT NAMEPLATE FOR MAXIMUM FUSE AND/OR 

CIRCUIT BREAKER SIZE AND MINIMUM CIRCUIT AMPACITY.

7. SELECT COOLING (YELLOW) BLOWER SPEED THAT WILL 

DELIVER APPROXIMATELY 400 CFM/TON FOR COOLING 
AND HEAT PUMP OPERATION.

8. BLOWER MOTOR SPEED CONNECTIONS SHOWN ARE 

TYPICAL, BUT MAY VARY BY MODEL AND APPLICATION.

NOTES:

DSI Fault Codes

Flashes

Operational Fault Codes

Condition

LAMP OFF

SLOW GREEN FLASHES

SLOW AMBER FLASHES

RAPID AMBER FLASHES

4 AMBER FLASHES

STEADY ON RED

1 RED FLASH

2 RED FLASHES

3 RED FLASHES

4 RED FLASHES

5 RED FLASHES

6 RED FLASHES

7 RED FLASHES

8 RED FLASHES

9 RED FLASHES

10 RED FLASHES

11 RED FLASHES

Normal Operation

STANDBY MODE

CALL FOR FURNACE HEAT ACTIVE

CONTROL IN FACTORY TEST MODE

GREEN HEARTBEAT

AMBER HEARTBEAT

RAPID GREEN FLASHES

NO POWER TO CONTROL

NORMAL OPERATION

NORMAL OPERATION

(WITH CALL FOR HEAT)

LOW FLAME SENSE CURRENT

NO G FROM THERMOSTAT WITH Y CALL

CONTROL FAILURE 

FLAME PRESENT WITH GAS OFF

CHECK PRESSURE SWITCH WIRING

VENT OR TERMINATION PROBLEM

AIRFLOW PROBLEM

FLAME ROLLOUT

REPEATED PRESSURE SWITCH CYCLES

FAILED TO LIGHT BURNERS

LOSS OF FLAME DURING

CALL FOR HEAT

INCORRECT POLARITY OR 

NO NEUTRAL

GAS VALVE SHORTED "ON"

CHECK BLOWER MOTOR/WIRING

NO POWER TO THE CONTROL 

COMPR. OPERATION ACTIVE 

(COMPR. CONTACTOR ENERGIZED) 

CONTROL NORMAL OPERATION

(NO CALL FOR COMPRESSOR) 

CONTROL NORMAL OPERATION

ASCD (ANTI SHORT CYCLE DELAY) ACTIVE

LAMP OFF 

STEADY RED 

SLOW RED 

RAPID RED

Normal Operation

Operational Fault Codes

BLK

WHT

5133413-UWD-B-0716

Summary of Contents for PHG4 Series

Page 1: ...or installation Only gas piping electric power and duct connections are required at the point of installation The gas fired heaters have spark ignition The refrigerant system is fully charged with R 4...

Page 2: ...mproper installation adjustment alteration service or mainte nance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer servi...

Page 3: ...o a unit to meet local codes they are to be installed at the dealer s and or customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculation made according...

Page 4: ...are provided for this purpose WARNING Do not attach supply and return duct work to the bottom of the unit base pan as the drain pan could be compromised WARNING Excessive exposure of this furnace to...

Page 5: ...ection Distance in Direction Distance in Top3 3 Units must be installed outdoors Over hanging structure or shrubs should not obstruct condenser air discharge outlet 36 Power Entry Right Side 36 Side O...

Page 6: ...n the return air ductwork or install a Filter Frame Kit A filter rack and high velocity filters are standard on three phase units Filters must always be used and must be kept clean When filters become...

Page 7: ...rate branch circuit fed directly from the main distribution panel and properly fused Refer to Figures 7 and 8 for typical field wiring and to the appropriate unit wiring diagram for control circuit an...

Page 8: ...51 1 4 Width 35 3 4 35 3 4 45 3 4 45 3 4 45 3 4 45 3 4 Height 47 49 49 49 53 55 Operating WT lbs 394 404 449 453 498 505 532 534 551 559 564 577 581 588 Compressors Type Scroll Scroll Scroll Scroll Sc...

Page 9: ...5 The gas supply should be a separate line and installed in accor dance with all applicable safety codes After the gas connections have been completed open the main shut off valve admitting nor mal ga...

Page 10: ...leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life Table 9 High Altitude Gas Orifice Sizing ELEVATION ABOVE SEA LEVEL FEET GAS TYPE...

Page 11: ...864 780 Medium High 4 1349 1297 1265 1224 1185 1146 1107 1063 975 High 5 1487 1462 1392 1331 1318 1281 1241 1201 1121 30050 Low 1 700 657 599 554 512 461 411 365 273 Low Medium 2 906 868 825 779 735...

Page 12: ...1858 1807 1749 1710 1667 1629 1589 1546 1460 Medium 3 2054 1998 1934 1890 1843 1801 1757 1710 1616 Medium High 4 2195 2144 2098 2049 2003 1955 1883 1868 1838 High 5 2445 2388 2306 2293 2235 2178 2129...

Page 13: ...w 1 1032 999 970 938 910 879 843 808 737 Low Medium 2 1272 1236 1204 1165 1129 1081 1037 968 829 Medium 3 1611 1574 1518 1494 1439 1405 1357 1266 1083 Medium High 4 1892 1777 1771 1701 1639 1617 1565...

Page 14: ...ings are selected If the heat pump and gas heating sections are run at the same time HI LIMIT trips may occur A Y call without an O call from the indoor thermostat is primary heat pump heat A W call f...

Page 15: ...frost cycle is initiated A temperature inhibit feature prohibits defrost if the coil temperature is above 40 F A forced defrost feature puts the system into a defrost period every 6 hours and 4 minute...

Page 16: ...g 8 on the LED Post Purge The control board runs the induced draft motor for a 15 second post purge period and then de energizes the inducer If a call for heat occurs during post purge the control fin...

Page 17: ...hich automatically lights the burners 5 Remove the access panel 6 Turn the gas valve switch to the OFF position 7 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the in...

Page 18: ...within the range shown on the rating plate and the data in Table 6 After the temperature rise has been determined the CFM can be calcu lated as follows Direct Drive Blower All units have direct drive...

Page 19: ...as in your particular locality Contact your gas company for this information since it varies widely from city to city Table 19 Gas Rate Cubic Feet Per Hour1 Seconds for9 One Rev Size of Test Dial 1 2...

Page 20: ...VOLTAGE 19 2 VAC PREVENTING FURTHER RELAY OUTPUTS FOR 2 SECONDS LOW VOLTAGE 16 VAC STOPPED CURRENT RELAY OUTPUTS FOR 2 SECONDS LIQUID LINE SENSOR FAILURE OPEN OR SHORTED OUTDOOR AMBIENT SENSOR FAILUR...

Page 21: ...EVENTING FURTHER RELAY OUTPUTS FOR 2 SECONDS LOW VOLTAGE 16 VAC STOPPED CURRENT RELAY OUTPUTS FOR 2 SECONDS LIQUID LINE SENSOR FAILURE OPEN OR SHORTED OUTDOOR AMBIENT SENSOR FAILURE OPEN OR SHORTED CO...

Page 22: ...Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC re...

Page 23: ...le timer Measured voltage L1 to L2 L2 to L3 L1 to L3 Total amperes L1 L2 L3 Compressor amperes L1 L2 L3 Measured voltage R and C outdoor unit control board Electrical Connections Inspection Check all...

Page 24: ...U H Measured BTU H Clock Gas Meter Nat Gas Supply Air Dry Bulb Temp Temp Rise Return Air Dry Bulb Temp Manifold Pressure at 100 Firing Rate w c Inlet Gas Pressure w c LP Gas Conversion Kit LP Conversi...

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