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5132210-UIM-H-0916

Johnson Controls Unitary Products

23

SECTION VIII: START UP SHEET

Filters

Equipment Data

Air Flow Setup / Cooling

Residential Package Dual Fuel Start-Up Sheet 

 Proper start-up is critical to customer comfort and equipment longevity

  

 

  

  

  
  
  
  
  

  

  
  
  
  
  

  

  
  
  
  
  
  
  
  
  
  
  
  
  
  
  

  

  
  
  
  
  
  
  
  
 

Slab

Roof curb

Supply

Return

Condensate drain properly connected per the installation instructions

Condensate trap has been primed with water

Duct connections are complete:

Number of filters

Filter size

Unit is level and installed on:

Filters installed

Filter located inside

Filter located outside

Retrofit

New Construction

Grade level

Roof level

Commercial

Residential

Side flow

Down flow

Line voltage present at disconnect

Low voltage present at control board "R & C"

Ground connected

Start-Up Technician

Company Name

Economizer

Transformer kit

Roof curb kit

Burglar bar kit

Filter frame kit

Three phase

Single phase

Two stage compressor

Single stage compressor

208 volts AC

230 volt AC

460 volts AC

575 volts AC

Anti-recycle timer

Measured voltage "L1 to L2"

"L2 to L3"

"L1 to L3"

Total amperes "L1"

"L2"

"L3"

Compressor amperes "L1"

"L2"

"L3"

Measured voltage "R" and "C" outdoor unit control board

Electrical Connections & Inspection 

(Check all that apply)

Equipment Data

Additional Kits & Accessories Installed 

(Check all that apply)

  
  

 Blower Type  

&  

Set-Up

Supply air dry bulb temperature

A

B

C

D

A

B

C

D

Total external static pressure

Supply static (inches of water column)

Return air dry bulb temperature

Temperature drop

1

2

3

4

5

Low

Medium Low

Medium

Medium High

High

A

B

C

D

Outside air dry bulb temperature

Return air wet bulb temperature

Supply air wet bulb temperature

Return static (inches of water column)

ECM

X-13

PSC

Name

Address

City

State or Province

Zip or Postal Code

Daytime Phone

Unit Model #

Unit Serial #

Transformer wired properly for primary supply voltage

Inspect wires and electrical connections

Unit Location and Connections 

(Check all that apply)

General Information 

(Check all that apply)

Start-Up Date

Refrigerant safety kit

Low ambient kit

Crank case heater

Hail guard kit

Manual fresh air damper kit

Motorized fresh air damper kit

Owner Information

COOL

DELAY

ADJUST

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Summary of Contents for PHG4 Series

Page 1: ...or installation Only gas piping electric power and duct connections are required at the point of installation The gas fired heaters have spark ignition The refrigerant system is fully charged with R 4...

Page 2: ...mproper installation adjustment alteration service or mainte nance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer servi...

Page 3: ...o a unit to meet local codes they are to be installed at the dealer s and or customer s expense Size of unit for proposed installation should be based on heat loss heat gain calculation made according...

Page 4: ...are provided for this purpose WARNING Do not attach supply and return duct work to the bottom of the unit base pan as the drain pan could be compromised WARNING Excessive exposure of this furnace to...

Page 5: ...ection Distance in Direction Distance in Top3 3 Units must be installed outdoors Over hanging structure or shrubs should not obstruct condenser air discharge outlet 36 Power Entry Right Side 36 Side O...

Page 6: ...n the return air ductwork or install a Filter Frame Kit A filter rack and high velocity filters are standard on three phase units Filters must always be used and must be kept clean When filters become...

Page 7: ...rate branch circuit fed directly from the main distribution panel and properly fused Refer to Figures 7 and 8 for typical field wiring and to the appropriate unit wiring diagram for control circuit an...

Page 8: ...51 1 4 Width 35 3 4 35 3 4 45 3 4 45 3 4 45 3 4 45 3 4 Height 47 49 49 49 53 55 Operating WT lbs 394 404 449 453 498 505 532 534 551 559 564 577 581 588 Compressors Type Scroll Scroll Scroll Scroll Sc...

Page 9: ...5 The gas supply should be a separate line and installed in accor dance with all applicable safety codes After the gas connections have been completed open the main shut off valve admitting nor mal ga...

Page 10: ...leaks to check all connections A fire or explosion may result causing property damage personal injury or loss of life Table 9 High Altitude Gas Orifice Sizing ELEVATION ABOVE SEA LEVEL FEET GAS TYPE...

Page 11: ...864 780 Medium High 4 1349 1297 1265 1224 1185 1146 1107 1063 975 High 5 1487 1462 1392 1331 1318 1281 1241 1201 1121 30050 Low 1 700 657 599 554 512 461 411 365 273 Low Medium 2 906 868 825 779 735...

Page 12: ...1858 1807 1749 1710 1667 1629 1589 1546 1460 Medium 3 2054 1998 1934 1890 1843 1801 1757 1710 1616 Medium High 4 2195 2144 2098 2049 2003 1955 1883 1868 1838 High 5 2445 2388 2306 2293 2235 2178 2129...

Page 13: ...w 1 1032 999 970 938 910 879 843 808 737 Low Medium 2 1272 1236 1204 1165 1129 1081 1037 968 829 Medium 3 1611 1574 1518 1494 1439 1405 1357 1266 1083 Medium High 4 1892 1777 1771 1701 1639 1617 1565...

Page 14: ...ings are selected If the heat pump and gas heating sections are run at the same time HI LIMIT trips may occur A Y call without an O call from the indoor thermostat is primary heat pump heat A W call f...

Page 15: ...frost cycle is initiated A temperature inhibit feature prohibits defrost if the coil temperature is above 40 F A forced defrost feature puts the system into a defrost period every 6 hours and 4 minute...

Page 16: ...g 8 on the LED Post Purge The control board runs the induced draft motor for a 15 second post purge period and then de energizes the inducer If a call for heat occurs during post purge the control fin...

Page 17: ...hich automatically lights the burners 5 Remove the access panel 6 Turn the gas valve switch to the OFF position 7 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the in...

Page 18: ...within the range shown on the rating plate and the data in Table 6 After the temperature rise has been determined the CFM can be calcu lated as follows Direct Drive Blower All units have direct drive...

Page 19: ...as in your particular locality Contact your gas company for this information since it varies widely from city to city Table 19 Gas Rate Cubic Feet Per Hour1 Seconds for9 One Rev Size of Test Dial 1 2...

Page 20: ...VOLTAGE 19 2 VAC PREVENTING FURTHER RELAY OUTPUTS FOR 2 SECONDS LOW VOLTAGE 16 VAC STOPPED CURRENT RELAY OUTPUTS FOR 2 SECONDS LIQUID LINE SENSOR FAILURE OPEN OR SHORTED OUTDOOR AMBIENT SENSOR FAILUR...

Page 21: ...EVENTING FURTHER RELAY OUTPUTS FOR 2 SECONDS LOW VOLTAGE 16 VAC STOPPED CURRENT RELAY OUTPUTS FOR 2 SECONDS LIQUID LINE SENSOR FAILURE OPEN OR SHORTED OUTDOOR AMBIENT SENSOR FAILURE OPEN OR SHORTED CO...

Page 22: ...Manifold sets must be at least 700 psig high side and 180 psig low side with 550 psig retard All hoses must have a service pressure rating of 800 psig Leak detectors must be designed to detect HFC re...

Page 23: ...le timer Measured voltage L1 to L2 L2 to L3 L1 to L3 Total amperes L1 L2 L3 Compressor amperes L1 L2 L3 Measured voltage R and C outdoor unit control board Electrical Connections Inspection Check all...

Page 24: ...U H Measured BTU H Clock Gas Meter Nat Gas Supply Air Dry Bulb Temp Temp Rise Return Air Dry Bulb Temp Manifold Pressure at 100 Firing Rate w c Inlet Gas Pressure w c LP Gas Conversion Kit LP Conversi...

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