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035-19671-002 Rev. A (0704)

Unitary Products Group

3

HOW YOUR GAS FURNACE WORKS

Your furnace is a very easy appliance to take for granted. Season after
season, it sits there in your home, keeping you warm and comfortable.
For this reason, you may never have given much thought to the way
your furnace operates. In order to get the safest and most efficient oper-
ation from your furnace, you should understand how your furnace does
its job.

When you set your thermostat to provide more heat in your home, you
are starting the heating cycle of the furnace. First, the inducer motor
starts to purge the heat exchanger of any remaining gases. Next, the
hot surface ignitor glows and after a warm-up period the gas valve
opens and ignition occurs. A short time later, the blower starts and dis-
tributes the warm air throughout the home. When the temperature set-
ting on your thermostat is reached, the gas valve closes, the main
burners are turned off, and the blower continues to run until the remain-
ing warm air in the system is distributed. When the blower stops, the
heating cycle has ended.

START-UP AND SHUTDOWN INSTRUCTIONS

Read the Instructions Below Before Trying to Start the 
Furnace

A.

This appliance does not have a pilot. It is equipped with an ignition
device which automatically lights the burner. Do not try to light the
burner by hand.

B.

BEFORE OPERATING; smell all around the appliance area for
gas. Be sure to smell next to the floor because some gas is
heavier than air and will settle on the floor.

C.

Use only your hand to push the gas control switch to the “on” posi-
tion. Never use tools. If the switch will not operate by hand, don’t
try to repair it, call a qualified service technician. Force or
attempted repair may result in a fire or explosion.

D.

Do not use this appliance if any part has been under water. Imme-
diately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control,
which has been under water.

Operating Instructions:

1.

STOP! Read the safety information above.

2.

Set the thermostat to the lowest setting.

3.

Turn off all electric power to the appliance.

4.

Remove burner door.

5.

Move gas control switch to the “OFF” position. Do not force. See
Figure 4.

6.

Wait five (5) minutes to clear out any gas. If you then smell gas,
STOP! Follow “B” in the safety information above. If you don’t
smell gas, go to next step.

7.

Move gas control switch to the “ON” position. Do not force. See
Figure 4.

8.

Replace burner door.

9.

Turn on all electric power to the appliance.

10. Set thermostat to the desired setting. Burner will light, which may

take 30-60 seconds.

11.

After three (3) trials for ignition, if the appliance will not operate fol-
low the instructions, “TO TURN OFF THE APPLIANCE” and call
your service technician or gas supplier.

To Turn Off the Appliance:

1.

Set the thermostat to lowest setting.

2.

Turn off all electric power to the appliance if service is to be per-
formed.

3.

Remove burner access panel.

4.

Move gas control switch to the “OFF” position. See Figure 4.

5.

Replace burner access panel.

NOTE: 

The spring-loaded safety cut-off switch, mounted under the

blower deck will automatically cut off the electrical power supply
to the furnace when the blower panel is removed. As a safety
precaution, all electrical power and the gas supply to the furnace
should be turned off before servicing.

If you do not follow these instructions exactly, a fire or
explosion may result causing property damage, personal
injury, and/or loss of life.

Should overheating occur, or the gas valve fail to shut off,
turn the external manual gas valve in the gas supply line to
the furnace to the “off” position and let the furnace cool off
before shutting off the electrical power supply. Refer to
Figures 5 or 6.

 FIGURE 4: Gas Valve

 FIGURE 5: Upflow Gas Piping

 FIGURE 6:  

Horizontal Gas Piping

R

E

P

L

A

C

E

R

E

P

L

A

C

E

SCRE

W

SCRE

W

INLET

OUTLET

ON / OFF SWITCH

WRENCH
BOSS

PM

C

HI

O
F
F

ON

EXTERNAL MANUAL
SHUTOFF VALVE

TO GAS
SUPPLY

TO GAS
SUPPLY

GROUNDED JOINT UNION
MAY BE INSTALLED
INSIDE OR OUTSIDE UNIT.

DRIP
LEG

MANUAL
SHUT-OFF
VALVE

DRIP
LEG

GAS
PIPE

GAS BURNERS

GAS VALVE

GAS
PIPE

DRIP
LEG

MANUAL
SHUT-OFF VALVE

Summary of Contents for PT8

Page 1: ...all gas con trols control system parts electrical parts that have been wet or the furnace if deemed necessary FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious...

Page 2: ...pace containing the furnace 4 Examine the furnace casing making sure the physical support is sound without sagging cracks or gaps Examine the furnace base making sure it is physically sound without cr...

Page 3: ...water Operating Instructions 1 STOP Read the safety information above 2 Set the thermostat to the lowest setting 3 Turn off all electric power to the appliance 4 Remove burner door 5 Move gas control...

Page 4: ...ve a bottom or side return air duct using the following method a If the return air filter is on the left or right side of the furnace it is a side return b If the air filter is on the bottom of the fu...

Page 5: ...rner assembly 7 Burners may be cleaned by rinsing in hot water 8 Reassemble the burners in the reverse order Cleaning the Heat Exchanger Lower Heat Exchanger Access 1 Turn off the electrical power to...

Page 6: ...acts of 2LP The High Fire Pressure Switch The Control checks that 2LP is closed The Gas Valve is energized on 2nd Stage High Fire The Control simultaneously de energizes the Heat Low relay and energiz...

Page 7: ...to the fur nace SLOW GREEN FLASH Normal operation SLOW AMBER FLASH Normal first stage operation with call for heat AMBER PULSE Normal second stage operation with call for heat 3 FLASHES AMBER Indicate...

Page 8: ...MINUTE AUTOMATIC RESET FROM LOCKOUT This control includes a watch dog type circuit that will reset from a lockout condition after 60 minutes Operational faults 6 7 8 will be reset This provides protec...

Page 9: ...W INDUCER LOW STAGE PRESSURE SWITCH HSI 1ST STAGE MAIN VALVE FLAME SENSE LOW CIRCULATOR HEAT SPEED 1ST STAGE LOW PRESSURE SWITCH CLOSE RECOGNITION HSI WARM UP 17 SEC IGNITION ACTIVATION PERIOD 4 SEC T...

Page 10: ...19671 002 Rev A 0704 10 Unitary Products Group SECTION III REPLACEMENT PARTS LIST 2 4 11 9 5 3 6 8 7 12 13 16 17 26 53 28 42 39 29 38 43 21 25 32 33 35 31 27 23 22 44 30 24 18 20 12A 7 35 24 36 12 19...

Page 11: ...NGER ASS Y 25 MANIFOLD GAS 26 PANEL UPPER ACCESS 27 PAN BASE 28 PANEL BLOWER ACCESS 29 PANEL TOP 30 WRAPPER INSULATED 31 CHANNEL TOE PLATE 32 BRACKET TOP DOOR 33 BRACKET BOTTOM DOOR 34 RACK FILTER 35...

Page 12: ...650 78 N1 1V 1PS0314 1CB0314 COMBUSTIBLE FLOOR BASE FOR DOWNFLOW UNITS ALL 14 1 2 A CABINETS 1CB0317 ALL 17 1 2 B CABINETS 1CB0321 ALL 21 C CABINETS 1CB0324 ALL 24 1 2 D CABINETS REPLACEMENT PART CON...

Page 13: ...035 19671 002 Rev A 0704 Unitary Products Group 13 SECTION IV WIRING DIAGRAM FIGURE 9 Wiring Diagram...

Page 14: ...035 19671 002 Rev A 0704 14 Unitary Products Group NOTES...

Page 15: ...035 19671 002 Rev A 0704 Unitary Products Group 15 NOTES...

Page 16: ...anty applies only to products installed in the United States and Canada EXCLUSIONS This warranty does not cover any 1 Shipping labor or material charges 2 Damages resulting from transportation install...

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