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5532522-UIM-B-0619

Johnson Controls Ducted Systems

11

TWINNING

These furnaces are not to be twinned. If more than one furnace is
needed in an application, each furnace must have its own complete
duct system and its own wall thermostat.

SECTION VI: VENT SYSTEM

VENT CONNECTIONS

All models are provided with a flue transition that is sized for 4” diame-
ter vent connections. If a larger size vent connector is required, that
connection must be installed external to the furnace. Figure 14 shows
the furnace as it is shipped from the factory. 

CATEGORY 1 - 450 F. MAX. VENT TEMP.

The venting system must be installed in accordance with Section 5.3,
Air for Combustion and Ventilation, of the National Fuel Gas Code
Z223.1/NFPA 54 (latest edition), or Sections 7.2, 7.3 or 7.4 of CSA
B149.1, National Gas and Propane Codes (latest edition) or applicable
provisions of the local building code and these instructions.
The furnace shall be connected to any type of B, BW or L vent connec-
tor, and shall be connected to a factory-built or masonry chimney. 

The

furnace shall not be connected to a chimney flue serving a sepa-
rate appliance designed to burn solid fuel. 

It is recommended that the appliance is installed in a location where the
space temperature is 32°F (0°C) or higher. If the appliance is installed
in a location where the ambient temperature is below 32°F (0°C), the
combustion byproducts could condense causing damage to the appli-
ance heat exchanger.
This appliance may be common vented with another gas appliance for
residential installations as allowed by the codes and standards listed in
these instructions.

VENTING

Category I venting consists of vertically venting one or more appliances
in B-vent or masonry chimney (as allowed), using single wall metal pipe
or B-vent connectors. Type B-vent system extends in a general vertical
direction and does not contain offsets exceeding 45º. A vent system
having not more than one 60º offset is permitted.

VENTING INTO AN EXISTING CHIMNEY

For Category I installations, the furnace shall be connected to a factory
built chimney or vent complying with a recognized standard, or a
masonry or concrete chimney lined with a material acceptable to the
authority having jurisdiction. Venting into an unlined masonry chimney
or concrete chimney is prohibited.
Where use of an existing chimney is unavoidable, the following rules
must be followed:
1. The masonry chimney must be built and installed in accordance

with nationally recognized building codes or standards and must be
lined with approved fire clay tile flue liners or other approved liner
material that will resist corrosion, softening, or cracking from flue
gases. 

THIS FURNACE IS NOT TO BE VENTED INTO AN

UNLINED MASONRY CHIMNEY.

2. This furnace must be vented into a fire clay tile lined masonry chim-

ney only if a source of dilution air is provided, such as by common
venting with a draft hood equipped water heater. If no source of
dilution air is available, Type B vent must be used, or masonry
chimney vent kit S1-1CK0604 must be used. Refer to the instruc-
tions with the kit to properly apply these masonry chimney kits.

3. The chimney must extend at least 3 ft (91 cm) above the highest

point where it passes through a roof of a building and at least two
feet higher than any portion of the building with a horizontal dis-
tance of ten feet.

4. The chimney must extend at least 5 ft (1.5 m) above the highest

equipment draft hood or flue collar.

FAN-ASSISTED COMBUSTION SYSTEM

This appliance is equipped with an integral mechanical means to either
draw products of combustion through the heat exchanger.

Ambient Combustion Air Supply 

This type installation will draw the air required for combustion from
within the space surrounding the appliance and from areas or rooms
adjacent to the space surrounding the appliance. This may be from
within the space in a non-confined location or it may be brought into the
furnace area from outdoors through permanent openings or ducts. A
single, properly sized pipe from the furnace vent connector to the out-
doors must be provided. Combustion air is brought into the furnace
through the unit top panel opening.

An 

unconfined space

 is not less than 50 cu.ft (1.42 m

3

) per 1,000 Btu/

hr (0.2928 kW) input rating for all of the appliances installed in that
area.
Rooms communicating directly with the space containing the appli-
ances are considered part of the unconfined space, if doors are fur-
nished with openings or louvers.

confined space

 is an area with less than 50 cu.ft (1.42 m

3

) per 1,000

Btu/hr (0.2928 kW) input rating for all of the appliances installed in that
area. The following must be considered to obtain proper air for combus-
tion and ventilation in confined spaces.

 FIGURE 14: 

Combustion Air Inducer

4" VENT
CONNECTION

VENT PRESURE
SENSOR CONNECTION

A1094-001

 FIGURE 15: 

Combustion Airflow Path Through The Furnace Casing to 

the Burner Compartment

 WARNING

This type of installation requires that the supply air to the appliance(s)
be of a sufficient amount to support all of the appliance(s) in the area.
Operation of a mechanical exhaust, such as an exhaust fan, kitchen
ventilation system, clothes dryer or fireplace may create conditions
requiring special attention to avoid unsatisfactory operation of gas
appliances. A venting problem or a lack of supply air will result in a
hazardous condition, which can cause the appliance to soot and gen-
erate dangerous levels of CARBON MONOXIDE, which can lead to
serious injury, property damage and / or death.

COMBUSTION AIR

A1102-001

!

Summary of Contents for TL8E

Page 1: ...ment closet alcove attic recreation room or garage and are also ideal for commercial applications All units are factory assembled wired and tested to assure safe dependable and economical installation...

Page 2: ...talling and servicing heating equipment can be hazardous due to the electrical components and the gas fired components Only trained and qualified personnel should install repair or service gas heating...

Page 3: ...spection by the carrier s agent should be made in writing Also before installation the unit should be checked for screws or bolts which may have loosened in transit There are no shipping or spacer bra...

Page 4: ...rizontal configuration then extra 2 minimum spacing may be needed to ensure against drain pan distortion On all installations without a coil a removable access panel is recom mended in the outlet duct...

Page 5: ...rt with required service accessibility HORIZONTAL APPLICATION ATTIC INSTALLATION This appliance is certified for line contact when the furnace is installed in the horizontal left or right position The...

Page 6: ...s must be level to ensure proper and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joist...

Page 7: ...minimum sizes listed in these instructions and in the codes The furnace rating plate and the instructions in this section specify the type of gas approved for this furnace only use those approved gase...

Page 8: ...latest edition and all local codes The furnace shall be installed so that the electrical components are protected from water FIGURE 9 Gas Piping GROUND UNION DRIP LEG MANUAL SHUT OFF VALVE GROUND UNIO...

Page 9: ...set in the OFF position and the main electrical source disconnected connect the thermostat wiring from the wiring connections on the thermostat to the low voltage terminal block on the integrated furn...

Page 10: ...rmostat Chart Single Stage HP with Single Stage Furnaces 6LQJOH 6WDJH R1R XUQDFH 6LQJOH 6WDJH HDW 3XPS 6HFRQG 6WDJH HDW DQ 5 9ROW RW LUVW 6WDJH HDW 9ROW RPPRQ 9ROW RPPRQ 5 9ROW RW 6HFRQG 6WDJH RPSUHVV...

Page 11: ...FURNACE IS NOT TO BE VENTED INTO AN UNLINED MASONRY CHIMNEY 2 This furnace must be vented into a fire clay tile lined masonry chim ney only if a source of dilution air is provided such as by common v...

Page 12: ...ind Such means shall not reduce the required free area of the air supply opening 7 An air supply inlet opening from the outdoors shall be located not less than 12 30 5 cm above the outside grade level...

Page 13: ...d that the ground union be loosened until the odor of gas is detected When gas is detected immediately retighten the union and check for leaks Allow five minutes for any gas to dissipate before contin...

Page 14: ...occur as follows a The induced draft blower will start and will run for several sec onds in order to bring fresh combustion air into the combustion chamber Then the induced draft blower will shut off...

Page 15: ...22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237...

Page 16: ...n gas valve 2 Turn gas and electrical supplies on and follow the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the a...

Page 17: ...to 120 seconds The fan off setting must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning th...

Page 18: ...alve This is an automatic reset control that provides over temperature protection due to reduced airflow This may be caused by 1 A dirty filter 2 If the indoor fan motor should fail 3 Too many supply...

Page 19: ...condition is not corrected the ignition control will lock out for 60 minutes During burner operation a momentary loss of power for 50 milliseconds or longer will de energize the gas valve When the pow...

Page 20: ...e if a temporary condition exists causing a furnace malfunction An example of this is a temporary interruption in gas supply that would prevent the furnace from lighting The control will keep trying t...

Page 21: ...FICE BURNER SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft req d GASKET INTAKE PAN PLUG VENT HOLE BRACKET DOOR WIRING HARNESS FERRULE 3 Req d GROMMET 3 Req d MOTOR MOUNT TUBING SILICON DIAGRAM WIRIN...

Page 22: ...5532522 UIM B 0619 22 Johnson Controls Ducted Systems SECTION XI WIRING DIAGRAM FIGURE 20 Wiring Diagram...

Page 23: ...stallation Instructions and Local Code Gas piping is connected including drip leg Supply plenum and return air are connected Filter Size Vent system is connected Thermostat wiring is complete Thermost...

Page 24: ...ure in w c Return Static in w c after Air Side Heating Air Side Cooling Air Side Continuous Fan Clean Up Give owner the owner s manual provided Explain thermostat use and programming if applicable to...

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