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5894307-UIM-B-0920

18

Johnson Controls Ducted Systems

VENT CLEARANCES

† A vent must not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings.
†† 12 in. (30.5 cm) up from the bottom edge of the structure for two-pipe (direct vent) applications per ANSI Z223.1 / NFPA 54, National Gas Code.
‡  Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor and the distance between the top of the vent termination 

and the underside of the veranda, porch, or deck is greater than 12 in. (30.5 cm) as specified in CSA B149.1-00.

Notes:

 A vent must not terminate less than 12 in. (30.5 cm) above a grade level.

Any fresh air or make up inlet for dryer or furnace area is considered to be forced air inlet.
Avoid areas where condensate drippage may cause problems such as above planters, patios, or adjacent to windows where steam can cause fogging.
Fit a terminus of a vent with a cap in accordance with the vent manufacturer’s installation instructions or the installation instructions for a special venting system.
Responsibility for the provision of proper adequate venting and air supply for application rests with the installer.
Vent must extend high enough above building or a neighboring obstruction so wind from any direction does not create a positive pressure in the vicinity of the vent.

 Figure 19: 

Home Layout

L

E

D

B

V

V

V

X

V

B

V

J

X

B

B

B

V

V

F

V

C

B

X

V

I

V

G

H

A

M

K

OPERABLE

FIXED
CLOSED

VENT TERMINAL

AIR SUPPLY

AREA WHERE TERMINAL IS NOT PERMITTED

FIXED
CLOSED

Direct Vent Terminal Clearances

Canadian Installations

1,3

US Installation

2,3

A. Clearance  above  grade,  veranda,  porch,  deck,  or

balcony

12 in. (30.5 cm)

12 in. (30.5 cm)

B. Clearance to window or door that can be opened

12 in. (30.5 cm) for models 

100,000 BTUH (30 kW)

36 in. (91.4 cm) for models >100,000 BTUH (30 kW)

Two-pipe (direct vent) applications: 12 in. (30.5 cm)†† 
Single-pipe applications: 4 ft (1.2 m)

C. Clearance to permanently closed window

12 in. (30.5 cm)

12 in. (30.5 cm)

D. Vertical clearance to ventilated soffit located 

above the terminal within a horizontal distance 
of 2 ft (61 cm) from the center line of the terminal

12 in. (30.5 cm) or in accordance with local installation 
codes and the requirements of the gas supplier

12 in. (30.5 cm) or in accordance with local installation 
codes and the requirements of the gas supplier

E. Clearance to unventilated soffit

12 in. (30.5 cm) or in accordance with local installation 
codes and the requirements of the gas supplier

12 in. (30.5 cm) or in accordance with local installation 
codes and the requirements of the gas supplier

F. Clearance to outside corner 

12 in. (30.5 cm) or in accordance with local installation 
codes and the requirements of the gas supplier

12 in. (30.5 cm) or in accordance with local installation 
codes and the requirements of the gas supplier

G. Clearance to inside corner

3 ft (91.4 cm)

3 ft (91.4 cm)

H. Clearance to each side of center line 

extended above meter/regulator assembly

Above a meter/regulator assembly within 3 ft (91.4 cm) 
horizontally of the vertical center-line of the regulator 
vent outlet to a maximum vertical distance of 15 ft     
(4.5 m) above the meter/regulator assembly

Above a meter/regulator assembly within 3 ft (91 cm) 
horizontally of the vertical center-line of the regulator 
vent outlet to a maximum vertical distance of 15 ft    
(4.5 m) above the meter/regulator assembly

I. Clearance to service regulator vent outlet

3 ft (91.4 cm)

3 ft (91.4 cm) or in accordance with local installation 
codes and the requirements of the gas supplier

J. Clearance  to  non-mechanical  air  supply  inlet  to

building  or  the  combustion  air  inlet  to  any  other
appliance

12 in. (30.5 cm) for models 

100,000 BTUH (30 kW)

36 in. (91 cm) for models >100,000 BTUH (30 kW)

Two-pipe (direct vent) applications: 12 in. (30.5 cm)
Single-pipe applications: 4 ft (1.2 m)

K. Clearance to a mechanical supply inlet

6 ft (1.83 m)

3 ft (91.4 cm) above if within 10 ft (3 m) horizontally

L. Clearance above paved sidewalk or paved 

driveway located on public property

7 ft (2.13 m)†

7 ft (2.13 m) or in accordance with local installation 
codes and the requirements of the gas supplier

M. Clearance under veranda, porch, deck, or balcony

12 in. (30.5 cm)‡

12 in. (30.5 cm) or in accordance with local installation 
codes and the requirements of the gas supplier

1. In accordance with the current CSA B149.1-00, Natural Gas and Propane Installation Code.
2. In accordance with the current ANSI Z223.1 / NFPA 54, National Gas Code.
3. In accordance with the current ANSI Z21.47 * CSA 2.3 American National Standard.

IMPORTANT:  

Consideration must be given for degradation of building materials by flue gases. Sidewall termination may require sealing or shield-

ing of building surfaces with a corrosion resistant material to protect against combustion product corrosion. Consideration must be given to wind
direction to prevent flue products and/or condensate from being blown against the building surfaces. If a metal shield is used, it must be a stainless
steel material at a minimum dimension of 20 in. (51 cm). It is recommended that a retaining type collar be used that is attached to the building sur-
face to prevent movement of the vent pipe.

Summary of Contents for TL9E Series

Page 1: ...Wiring Diagram 32 LIST OF TABLES Unit Clearances to Combustibles 4 Cabinet and Duct Dimensions 6 Recommended Filter Sizes High Velocity 600 FPM 7 Ratings and Physical Electrical Data 8 Maximum Equival...

Page 2: ...alled directly on carpeting tile or other combustible material other than wood flooring Check the rating plate and power supply to be sure that the elec trical characteristics match All models use nom...

Page 3: ...t piping and elbows are required As centralized with the air distribution as possible Where adequate combustion air is available particularly when the appliance is not using outdoor combustion air Whe...

Page 4: ...be needed to ensure against drain pan distortion On all installations without a coil a removable access panel is recom mended in the outlet duct such that smoke or reflected light would be observable...

Page 5: ...ION This appliance is certified for line contact when the furnace is installed in the horizontal left or right position The line contact is only permissible between lines that are formed by the inters...

Page 6: ...t and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists See Figure 5 for details and...

Page 7: ...p leg and ground union is required See Figure 10 For left side supply gas pipe arrangement two 1 2 in elbows and two 1 2 in x 1 1 2 in pipe nipples must be used The arrangement shown in Figure 9 align...

Page 8: ...with DOE test procedures Wire size and overcurrent protection must comply with the National Electrical Code NFPA 70 latest edition and all local codes The furnace must be installed so the electrical...

Page 9: ...Figure 11 LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the m...

Page 10: ...1 67 LU RQGLWLRQHU 9ROW RPPRQ RPSUHVVRU RQWDFWRU XOO 6WDJH HDW 7 50267 7 Figure 13 Thermostat Chart Single Stage HP with Single Stage Furnaces 6LQJOH 6WDJH R1R XUQDFH 6LQJOH 6WDJH HDW 3XPS 6HFRQG 6WDJ...

Page 11: ...pplied to the hose con nected to the top of the condensate trap Screw the condensate trap to the condensate trap bracket supplied Then thread the hose adapters together below the furnace casing using...

Page 12: ...collec tor box as shown in Figures 16 and 17 The drain hose must not sag or droop after it is installed If glue is used when connecting the intake pipe to the intake coupling the drain opening in the...

Page 13: ...5894307 UIM B 0920 Johnson Controls Ducted Systems 13 Figure 16 Upflow Configuration UPFLOW LEFT SIDE DRAIN UPFLOW RIGHT SIDE DRAIN EXTERNAL CONDENSATE TRAP EXTERNAL CONDENSATE TRAP A1128 001...

Page 14: ...DRAIN AIRFLOW EXTERNAL CONDENSATE TRAP HORIZONTAL LEFT HORIZONTAL RIGHT MOVE RAIN GUTTER HOSE TO THIS POSITION MOVE CONDENSATE DRAIN HOSE TO THIS POSITION INTAKE PIPE DRAIN AIRFLOW EXTERNAL CONDENSAT...

Page 15: ...models are supplied with 2 in 5 1 cm vent connections When the pipe must be increased to 3 in 7 6 cm diameter the transition from 2 in to 3 in must be done as close to the furnace as possible The 2 i...

Page 16: ...igure 18 Elbow Dimensions A A A A STANDARD ELBOW LONG SWEEP ELBOW Table 6 Elbow Dimensions Elbow A Dimension Illustrated in Figure 18 2 in Standard 2 5 16 in 3 in Standard 3 1 16 in 2 in Sweep 3 1 4 i...

Page 17: ...nform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent airtight and watertight seal 8 Install the combustion air and vent piping such that it has a 1 4 in ft 21...

Page 18: ...equirements of the gas supplier 12 in 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 in 30 5 cm or in accordance with...

Page 19: ...3 to 24 Each furnace must have a separate vent pipe Under NO circumstances can the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 23 and 24 can...

Page 20: ...tion See Figure 28 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated att...

Page 21: ...operated damper or manually adjustable louvers are not permitted for use An automatically operated damper or automatically adjustable louvers must be interlocked so the main burner can not operate un...

Page 22: ...kW of the total input rating of all equipment located in the enclosure Not less than the sum of all vent connectors in the confined space The duct must be least the same cross sectional area as the fr...

Page 23: ...s dryers and TURN ON any exhaust fans such as range hoods and bathroom exhausts so they shall operate at maximum speed Open the fireplace dampers Do not operate a summer exhaust fan 4 Follow the light...

Page 24: ...surface igniter glows for about 17 s b After this warm up the induced draft blower starts again and the ignition module opens the main gas valve c After flame is established the supply air blower sta...

Page 25: ...0 300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 23...

Page 26: ...ws on main gas valve 2 Turn on gas and electrical supplies and follow the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw...

Page 27: ...gas sample for analysis it is permissi ble to drill a small hole in the plastic flue pipe for a sample probe pro vided that the vent piping is PVC and the hole is correctly sealed afterwards If using...

Page 28: ...ated on the furnace vesti bule panel near the gas valve This is an automatic reset control that provides over temperature protection due to reduced airflow This may be caused by the following A dirty...

Page 29: ...sensed within 1 0 s The gas valve de energizes and the control begins a recycle operation A normal ignition sequence begins after a 15 s inter purge If during the five recycles the gas supply does not...

Page 30: ...d Red Flashes Indicates incorrect line voltage polarity The polar ity of the incoming power to the furnace is reversed Soft Lockout The control includes a soft lockout that resets automati cally after...

Page 31: ...Door 1 5 ft required GROMMET 3 required HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 required MOTOR MOUNT ORIFICE BURNER PAN CONDENSATE PLUG SEAL 7 8 in PLUG SEAL 2 3 8 in PLUG...

Page 32: ...5894307 UIM B 0920 32 Johnson Controls Ducted Systems SECTION XII WIRING DIAGRAM Figure 33 Wiring Diagram...

Page 33: ...ree Ells of 90 Degree Ells Polarity is correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control b...

Page 34: ...ure in w c Return Static in w c after Air Side Heating Air Side Cooling Air Side Continuous Fan Clean Up Give owner the owner s manual provided Explain thermostat use and programming if applicable to...

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