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5894307-UIM-B-0920

20

Johnson Controls Ducted Systems

 

DOWNWARD VENTING

In some applications, it may be necessary to run the vent pipe and air
intake downwards. If this is to be done, adhere to the following rules:

• A condensate trap hose must be connected to both the air intake

pipe and the vent pipe at the lowest part of the horizontal run.

• The condensate drain trap must have a trap of a minimum of 6 in.
• The total vertical downward distance must not exceed 16 ft.
• The condensate drain hose must be connected to a condensate

drain pump, to an open or vented drain, or into the condensate
drain line from the furnace. 

• The condensate drain lines must not pass through unconditioned

spaces where the temperature may fall below freezing.

• The condensate drain lines must be primed at the initial start-up

before the start of heating season.

COMBUSTION AIR SUPPLY

All installations must comply with Section 5.3, Air for Combustion and
Ventilation  of  the  National  Fuel  Gas  Code, ANSI  Z223.1  or  Sections
7.2, 7.3, or 7.4 of CAN/CGA B149.1 or B149.2 Installation Code - latest
editions.
Install this furnace using one of the following combustion air intake con-
figurations.

OUTDOOR COMBUSTION AIR:

 This is a direct vent configura-

tion where the combustion air is supplied through a PVC or ABS
pipe  that  is  connected  to  the  PVC  coupling  attached  to  the  fur-
nace  and  is  terminated  in  the  same  atmospheric  zone  as  the
vent. This type of installation is approved on all models. See Fig-
ures 21 and 22.

AMBIENT COMBUSTION AIR:

 Combustion air is supplied from

the area surrounding the furnace through openings in the furnace
casing. The combustion air and the vent pipes are not terminated
in the same atmospheric zone. See Figure 20 for vent termina-
tions. See the Ambient Combustion Air Supply section for proper
installation. See Figure 28.

VENTILATED  COMBUSTION  AIR:

  Combustion  air  is  supplied

through a PVC or ABS pipe that is connected to the PVC coupling
attached to the burner box and is terminated in a ventilated attic
or crawl space. The combustion air and the vent pipes are not ter-
minated  in  the  same  atmospheric  zone.  See  Figure  29  for  attic
and crawl space termination. Only the combustion air intake can
terminate in the attic. The vent must terminate outside.

Outdoor Combustion Air

Combustion Air Intake/Vent Connections

This installation requires combustion air to be brought in from outdoors.
This requires a correctly sized pipe (shown in Figure 25) that brings air
in from the outdoors to the furnace combustion air intake collar on the
burner box. The second pipe (shown in Figure 25) is the furnace vent
pipe.

The combustion air intake pipe must be located either through the wall
(horizontal or side vent) or through the roof (vertical vent). Care must be
taken to locate side vented systems where trees or shrubs do not block
or restrict supply air from entering the terminal.
The terminal assembly must be located as far as possible from a swim-
ming  pool  or  a  location  where  swimming  pool  chemicals  might  be
stored.  Make  sure  the  terminal  assembly  follows  the  outdoor  clear-
ances listed in the VENT APPLICATIONS AND TERMINATION section.

 Figure 23: 

Double Horizontal Combustion Air Intake and Vent 

Termination

 Figure 24: 

Double Vertical Combustion Air Intake and Vent 

Termination

 Figure 25: 

Downward Venting

VENT

2”
MIN.

COMBUSTION AIR

MIN.
6”

16’ MAX

6” MIN.

6” MIN.

NOTICE

An optional plastic birdscreen is shipped in the loose parts bag with
every furnace. This can be installed in the intake collar to prevent any
small  objects  from  entering  the  furnace.  The  birdscreen  cannot  be
used if the intake drain is installed.

 Figure 26: 

Direct Vent Air Intake Connection and Vent Connection

AIR INTAKE PIPE
CONNECTS TO COLLAR 
ON CASING TOP

INTAKE DRAIN

VENT PIPE 
CLAMPS INTO 
OUTLET OF
VENT COUPLING
RAIN GUTTER

A1130-001

Summary of Contents for TL9E Series

Page 1: ...Wiring Diagram 32 LIST OF TABLES Unit Clearances to Combustibles 4 Cabinet and Duct Dimensions 6 Recommended Filter Sizes High Velocity 600 FPM 7 Ratings and Physical Electrical Data 8 Maximum Equival...

Page 2: ...alled directly on carpeting tile or other combustible material other than wood flooring Check the rating plate and power supply to be sure that the elec trical characteristics match All models use nom...

Page 3: ...t piping and elbows are required As centralized with the air distribution as possible Where adequate combustion air is available particularly when the appliance is not using outdoor combustion air Whe...

Page 4: ...be needed to ensure against drain pan distortion On all installations without a coil a removable access panel is recom mended in the outlet duct such that smoke or reflected light would be observable...

Page 5: ...ION This appliance is certified for line contact when the furnace is installed in the horizontal left or right position The line contact is only permissible between lines that are formed by the inters...

Page 6: ...t and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists See Figure 5 for details and...

Page 7: ...p leg and ground union is required See Figure 10 For left side supply gas pipe arrangement two 1 2 in elbows and two 1 2 in x 1 1 2 in pipe nipples must be used The arrangement shown in Figure 9 align...

Page 8: ...with DOE test procedures Wire size and overcurrent protection must comply with the National Electrical Code NFPA 70 latest edition and all local codes The furnace must be installed so the electrical...

Page 9: ...Figure 11 LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the m...

Page 10: ...1 67 LU RQGLWLRQHU 9ROW RPPRQ RPSUHVVRU RQWDFWRU XOO 6WDJH HDW 7 50267 7 Figure 13 Thermostat Chart Single Stage HP with Single Stage Furnaces 6LQJOH 6WDJH R1R XUQDFH 6LQJOH 6WDJH HDW 3XPS 6HFRQG 6WDJ...

Page 11: ...pplied to the hose con nected to the top of the condensate trap Screw the condensate trap to the condensate trap bracket supplied Then thread the hose adapters together below the furnace casing using...

Page 12: ...collec tor box as shown in Figures 16 and 17 The drain hose must not sag or droop after it is installed If glue is used when connecting the intake pipe to the intake coupling the drain opening in the...

Page 13: ...5894307 UIM B 0920 Johnson Controls Ducted Systems 13 Figure 16 Upflow Configuration UPFLOW LEFT SIDE DRAIN UPFLOW RIGHT SIDE DRAIN EXTERNAL CONDENSATE TRAP EXTERNAL CONDENSATE TRAP A1128 001...

Page 14: ...DRAIN AIRFLOW EXTERNAL CONDENSATE TRAP HORIZONTAL LEFT HORIZONTAL RIGHT MOVE RAIN GUTTER HOSE TO THIS POSITION MOVE CONDENSATE DRAIN HOSE TO THIS POSITION INTAKE PIPE DRAIN AIRFLOW EXTERNAL CONDENSAT...

Page 15: ...models are supplied with 2 in 5 1 cm vent connections When the pipe must be increased to 3 in 7 6 cm diameter the transition from 2 in to 3 in must be done as close to the furnace as possible The 2 i...

Page 16: ...igure 18 Elbow Dimensions A A A A STANDARD ELBOW LONG SWEEP ELBOW Table 6 Elbow Dimensions Elbow A Dimension Illustrated in Figure 18 2 in Standard 2 5 16 in 3 in Standard 3 1 16 in 2 in Sweep 3 1 4 i...

Page 17: ...nform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent airtight and watertight seal 8 Install the combustion air and vent piping such that it has a 1 4 in ft 21...

Page 18: ...equirements of the gas supplier 12 in 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 in 30 5 cm or in accordance with...

Page 19: ...3 to 24 Each furnace must have a separate vent pipe Under NO circumstances can the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 23 and 24 can...

Page 20: ...tion See Figure 28 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated att...

Page 21: ...operated damper or manually adjustable louvers are not permitted for use An automatically operated damper or automatically adjustable louvers must be interlocked so the main burner can not operate un...

Page 22: ...kW of the total input rating of all equipment located in the enclosure Not less than the sum of all vent connectors in the confined space The duct must be least the same cross sectional area as the fr...

Page 23: ...s dryers and TURN ON any exhaust fans such as range hoods and bathroom exhausts so they shall operate at maximum speed Open the fireplace dampers Do not operate a summer exhaust fan 4 Follow the light...

Page 24: ...surface igniter glows for about 17 s b After this warm up the induced draft blower starts again and the ignition module opens the main gas valve c After flame is established the supply air blower sta...

Page 25: ...0 300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 23...

Page 26: ...ws on main gas valve 2 Turn on gas and electrical supplies and follow the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw...

Page 27: ...gas sample for analysis it is permissi ble to drill a small hole in the plastic flue pipe for a sample probe pro vided that the vent piping is PVC and the hole is correctly sealed afterwards If using...

Page 28: ...ated on the furnace vesti bule panel near the gas valve This is an automatic reset control that provides over temperature protection due to reduced airflow This may be caused by the following A dirty...

Page 29: ...sensed within 1 0 s The gas valve de energizes and the control begins a recycle operation A normal ignition sequence begins after a 15 s inter purge If during the five recycles the gas supply does not...

Page 30: ...d Red Flashes Indicates incorrect line voltage polarity The polar ity of the incoming power to the furnace is reversed Soft Lockout The control includes a soft lockout that resets automati cally after...

Page 31: ...Door 1 5 ft required GROMMET 3 required HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 required MOTOR MOUNT ORIFICE BURNER PAN CONDENSATE PLUG SEAL 7 8 in PLUG SEAL 2 3 8 in PLUG...

Page 32: ...5894307 UIM B 0920 32 Johnson Controls Ducted Systems SECTION XII WIRING DIAGRAM Figure 33 Wiring Diagram...

Page 33: ...ree Ells of 90 Degree Ells Polarity is correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control b...

Page 34: ...ure in w c Return Static in w c after Air Side Heating Air Side Cooling Air Side Continuous Fan Clean Up Give owner the owner s manual provided Explain thermostat use and programming if applicable to...

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