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5894307-UIM-B-0920

28

Johnson Controls Ducted Systems

Notes:

Airflow expressed in standard cubic feet per minute (SCFM).
Motor voltage at 115 V.

SECTION IX: SAFETY CONTROLS

CONTROL CIRCUIT FUSE

A 3-A fuse is provided on the control circuit board to protect the 24-V
transformer from overload caused by control circuit wiring errors. This is
an ATO 3, automotive type fuse and is located on the control board.

BLOWER DOOR SAFETY SWITCH

This unit is equipped with an electrical interlock switch mounted in the
burner compartment. This switch interrupts all power at the unit when
the panel covering the blower compartment is removed.
Electrical supply to this unit is dependent upon the panel that covers the
blower compartment being in place and correctly positioned.

AUXILIARY LIMIT SWITCH

These controls are mounted on the burner assembly. If the temperature
in the area surrounding burner exceeds its setpoint, the gas valve is de-
energized. The operation of this control indicates a malfunction in the
combustion air blower or heat exchanger or a blocked vent pipe con-
nection. Corrective action is required. These are manual reset controls
that must be reset before operation can continue.

PRESSURE SENSOR

This furnace is supplied with a pressure sensor, which monitors the flow
through the combustion air/vent piping and condensate drain system. 

LIMIT CONTROLS

There is a high temperature limit control located on the furnace vesti-
bule panel near the gas valve. This is an automatic reset control that
provides over temperature protection due to reduced airflow. This may
be caused by the following:

• A dirty filter
• Indoor fan motor failure
• Too many supply or return registers closed or blocked off

The control module locks out if the limit trips five consecutive times. If
this occurs, the control resets and attempts ignition again after 1 h. 

Table 15: 

Blower Performance CFM - Any Position (Without Filter)

Models

Speed

Airflow Data 

(SCFM)

External Static Pressure (in. H

2

O)

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

TL9E060B12 

High 

1319

1287

1265

1232

1204

1171

1134

1098

Medium High 

1128

1100

1073

1039

997

958

919

871

Medium

952

918

882

846

801

762

717

681

Medium Low 

771

734

694

643

601

559

513

461

Low 

710

675

632

584

540

491

445

397

TL9E080C16

High 

1745

1711

1679

1642

1607

1569

1529

1486

Medium High 

1569

1527

1493

1458

1422

1380

1342

1299

Medium

1355

1324

1285

1247

1209

1177

1133

1083

Medium Low 

1132

1090

1053

1011

977

923

887

825

Low 

968

925

875

832

790

722

650

607

TL9E100C20

High 

2171

2123

2092

2038

1995

1944

1893

1853

Medium High 

1815

1766

1721

1676

1632

1583

1535

1499

Medium

1596

1555

1501

1453

1412

1384

1335

1288

Medium Low 

1377

1316

1276

1223

1170

1131

1076

1029

Low 

1256

1204

1149

1102

1058

1008

953

856

 CAUTION

Main power to the unit must still be interrupted at the main power dis-
connect switch before any service or repair work is to be done to the
unit. Do not rely upon the interlock switch as a main power discon-
nect.
Blower and burner must never be operated without the blower panel
in place.

!

Summary of Contents for TL9E Series

Page 1: ...Wiring Diagram 32 LIST OF TABLES Unit Clearances to Combustibles 4 Cabinet and Duct Dimensions 6 Recommended Filter Sizes High Velocity 600 FPM 7 Ratings and Physical Electrical Data 8 Maximum Equival...

Page 2: ...alled directly on carpeting tile or other combustible material other than wood flooring Check the rating plate and power supply to be sure that the elec trical characteristics match All models use nom...

Page 3: ...t piping and elbows are required As centralized with the air distribution as possible Where adequate combustion air is available particularly when the appliance is not using outdoor combustion air Whe...

Page 4: ...be needed to ensure against drain pan distortion On all installations without a coil a removable access panel is recom mended in the outlet duct such that smoke or reflected light would be observable...

Page 5: ...ION This appliance is certified for line contact when the furnace is installed in the horizontal left or right position The line contact is only permissible between lines that are formed by the inters...

Page 6: ...t and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists See Figure 5 for details and...

Page 7: ...p leg and ground union is required See Figure 10 For left side supply gas pipe arrangement two 1 2 in elbows and two 1 2 in x 1 1 2 in pipe nipples must be used The arrangement shown in Figure 9 align...

Page 8: ...with DOE test procedures Wire size and overcurrent protection must comply with the National Electrical Code NFPA 70 latest edition and all local codes The furnace must be installed so the electrical...

Page 9: ...Figure 11 LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the m...

Page 10: ...1 67 LU RQGLWLRQHU 9ROW RPPRQ RPSUHVVRU RQWDFWRU XOO 6WDJH HDW 7 50267 7 Figure 13 Thermostat Chart Single Stage HP with Single Stage Furnaces 6LQJOH 6WDJH R1R XUQDFH 6LQJOH 6WDJH HDW 3XPS 6HFRQG 6WDJ...

Page 11: ...pplied to the hose con nected to the top of the condensate trap Screw the condensate trap to the condensate trap bracket supplied Then thread the hose adapters together below the furnace casing using...

Page 12: ...collec tor box as shown in Figures 16 and 17 The drain hose must not sag or droop after it is installed If glue is used when connecting the intake pipe to the intake coupling the drain opening in the...

Page 13: ...5894307 UIM B 0920 Johnson Controls Ducted Systems 13 Figure 16 Upflow Configuration UPFLOW LEFT SIDE DRAIN UPFLOW RIGHT SIDE DRAIN EXTERNAL CONDENSATE TRAP EXTERNAL CONDENSATE TRAP A1128 001...

Page 14: ...DRAIN AIRFLOW EXTERNAL CONDENSATE TRAP HORIZONTAL LEFT HORIZONTAL RIGHT MOVE RAIN GUTTER HOSE TO THIS POSITION MOVE CONDENSATE DRAIN HOSE TO THIS POSITION INTAKE PIPE DRAIN AIRFLOW EXTERNAL CONDENSAT...

Page 15: ...models are supplied with 2 in 5 1 cm vent connections When the pipe must be increased to 3 in 7 6 cm diameter the transition from 2 in to 3 in must be done as close to the furnace as possible The 2 i...

Page 16: ...igure 18 Elbow Dimensions A A A A STANDARD ELBOW LONG SWEEP ELBOW Table 6 Elbow Dimensions Elbow A Dimension Illustrated in Figure 18 2 in Standard 2 5 16 in 3 in Standard 3 1 16 in 2 in Sweep 3 1 4 i...

Page 17: ...nform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent airtight and watertight seal 8 Install the combustion air and vent piping such that it has a 1 4 in ft 21...

Page 18: ...equirements of the gas supplier 12 in 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 in 30 5 cm or in accordance with...

Page 19: ...3 to 24 Each furnace must have a separate vent pipe Under NO circumstances can the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 23 and 24 can...

Page 20: ...tion See Figure 28 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated att...

Page 21: ...operated damper or manually adjustable louvers are not permitted for use An automatically operated damper or automatically adjustable louvers must be interlocked so the main burner can not operate un...

Page 22: ...kW of the total input rating of all equipment located in the enclosure Not less than the sum of all vent connectors in the confined space The duct must be least the same cross sectional area as the fr...

Page 23: ...s dryers and TURN ON any exhaust fans such as range hoods and bathroom exhausts so they shall operate at maximum speed Open the fireplace dampers Do not operate a summer exhaust fan 4 Follow the light...

Page 24: ...surface igniter glows for about 17 s b After this warm up the induced draft blower starts again and the ignition module opens the main gas valve c After flame is established the supply air blower sta...

Page 25: ...0 300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 23...

Page 26: ...ws on main gas valve 2 Turn on gas and electrical supplies and follow the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw...

Page 27: ...gas sample for analysis it is permissi ble to drill a small hole in the plastic flue pipe for a sample probe pro vided that the vent piping is PVC and the hole is correctly sealed afterwards If using...

Page 28: ...ated on the furnace vesti bule panel near the gas valve This is an automatic reset control that provides over temperature protection due to reduced airflow This may be caused by the following A dirty...

Page 29: ...sensed within 1 0 s The gas valve de energizes and the control begins a recycle operation A normal ignition sequence begins after a 15 s inter purge If during the five recycles the gas supply does not...

Page 30: ...d Red Flashes Indicates incorrect line voltage polarity The polar ity of the incoming power to the furnace is reversed Soft Lockout The control includes a soft lockout that resets automati cally after...

Page 31: ...Door 1 5 ft required GROMMET 3 required HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 required MOTOR MOUNT ORIFICE BURNER PAN CONDENSATE PLUG SEAL 7 8 in PLUG SEAL 2 3 8 in PLUG...

Page 32: ...5894307 UIM B 0920 32 Johnson Controls Ducted Systems SECTION XII WIRING DIAGRAM Figure 33 Wiring Diagram...

Page 33: ...ree Ells of 90 Degree Ells Polarity is correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control b...

Page 34: ...ure in w c Return Static in w c after Air Side Heating Air Side Cooling Air Side Continuous Fan Clean Up Give owner the owner s manual provided Explain thermostat use and programming if applicable to...

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