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5894307-UIM-B-0920

Johnson Controls Ducted Systems

9

SUPPLY VOLTAGE CONNECTIONS

1. Provide a power supply separate from all other circuits. Install over-

current protection and disconnect switch per local/national electrical
codes. The switch must be close to the unit for convenience in ser-
vicing.  With  the  disconnect  or  fused  switch  in  the  OFF  position,
check all wiring against the unit wiring label. See the wiring diagram
in this instruction.

2. Remove  the  wiring  box  cover  screws.  Route  all  power  wiring

through  a  conduit  connector  or  other  proper  bushing  that  is  field
installed into the unit opening and the junction box. In the junction
box there is a black wire, a white wire, and a green ground screw.
Connect  the  power  supply  as  shown  on  the  unit’s  wiring  label
located on the inside of the blower compartment door, or the wiring
schematic in this section. Connect the black wire to L1 (hot) from
the  power  supply.  Connect  the  white  wire  to  neutral.  Connect  the
ground  wire  (installer-supplied)  to  the  green  (equipment  ground)
screw. An  alternate  wiring  method  is  to  use  a  field-provided  2  in.
(5.1 cm) x 4 in. (10.2 cm) box and cover on the outside of the fur-
nace. Route the furnace leads into the box using a protective bush-
ing where the wires pass through the furnace panel. After making
the  wiring  connections,  replace  the  wiring  box  cover  and  screws.
Figure 11.

3. The furnace's control system requires correct polarity of the power

supply and a proper ground connection. See Figure 11.

LOW VOLTAGE CONTROL WIRING CONNECTIONS

Install  the  field-supplied  thermostat  by  following  the  instructions  that
come with the thermostat. With the thermostat set in the OFF position
and  the  main  electrical  source  disconnected,  connect  the  thermostat
wiring from the wiring connections on the thermostat to the low-voltage
terminal block on the integrated furnace control board, as shown in Fig-
ures 12, 13, and 14. Electronic thermostats require the common wire to
be  connected. Apply  strain  relief  to  thermostat  wires  passing  through
the  cabinet.  If  air  conditioning  equipment  is  installed,  use  thermostat
wiring to connect the Y and C terminals on the furnace control board to
the correct wires on the outdoor unit.

The 24-V, 40-VA transformer is sized for the furnace components only,
and must not be connected to power auxiliary devices such as humidifi-
ers and air cleaners. The transformer can provide power for a split sys-
tem air conditioner or heat pump.

 Figure 11: 

Electrical Wiring

JUNCTION
BOX

CONNECT
GROUND LEAD
TO SCREW

ELECTRICAL
ENTRY

L1-HOT

NEUTRAL

A1126-001

IMPORTANT:  

The  power  connection  leads  and  wiring  box  can  be

relocated to the opposite side of the furnace. Remove the screws and
cut wire tie holding excess wiring. Reposition on the opposite side of
the furnace and fasten using holes provided.

IMPORTANT:  

Set  the  heat  anticipator  in  the  room  thermostat  to

0.4 A.  Setting  it  lower  causes  short  cycles.  Setting  it  higher  causes
the room temperature to exceed the setpoints.

IMPORTANT:  

Some  electronic  thermostats  do  not  have  adjustable

heat anticipators. They should be set  to six cycles per hour.  Follow
the thermostat manufacturer's instructions.

Summary of Contents for TL9E Series

Page 1: ...Wiring Diagram 32 LIST OF TABLES Unit Clearances to Combustibles 4 Cabinet and Duct Dimensions 6 Recommended Filter Sizes High Velocity 600 FPM 7 Ratings and Physical Electrical Data 8 Maximum Equival...

Page 2: ...alled directly on carpeting tile or other combustible material other than wood flooring Check the rating plate and power supply to be sure that the elec trical characteristics match All models use nom...

Page 3: ...t piping and elbows are required As centralized with the air distribution as possible Where adequate combustion air is available particularly when the appliance is not using outdoor combustion air Whe...

Page 4: ...be needed to ensure against drain pan distortion On all installations without a coil a removable access panel is recom mended in the outlet duct such that smoke or reflected light would be observable...

Page 5: ...ION This appliance is certified for line contact when the furnace is installed in the horizontal left or right position The line contact is only permissible between lines that are formed by the inters...

Page 6: ...t and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joists See Figure 5 for details and...

Page 7: ...p leg and ground union is required See Figure 10 For left side supply gas pipe arrangement two 1 2 in elbows and two 1 2 in x 1 1 2 in pipe nipples must be used The arrangement shown in Figure 9 align...

Page 8: ...with DOE test procedures Wire size and overcurrent protection must comply with the National Electrical Code NFPA 70 latest edition and all local codes The furnace must be installed so the electrical...

Page 9: ...Figure 11 LOW VOLTAGE CONTROL WIRING CONNECTIONS Install the field supplied thermostat by following the instructions that come with the thermostat With the thermostat set in the OFF position and the m...

Page 10: ...1 67 LU RQGLWLRQHU 9ROW RPPRQ RPSUHVVRU RQWDFWRU XOO 6WDJH HDW 7 50267 7 Figure 13 Thermostat Chart Single Stage HP with Single Stage Furnaces 6LQJOH 6WDJH R1R XUQDFH 6LQJOH 6WDJH HDW 3XPS 6HFRQG 6WDJ...

Page 11: ...pplied to the hose con nected to the top of the condensate trap Screw the condensate trap to the condensate trap bracket supplied Then thread the hose adapters together below the furnace casing using...

Page 12: ...collec tor box as shown in Figures 16 and 17 The drain hose must not sag or droop after it is installed If glue is used when connecting the intake pipe to the intake coupling the drain opening in the...

Page 13: ...5894307 UIM B 0920 Johnson Controls Ducted Systems 13 Figure 16 Upflow Configuration UPFLOW LEFT SIDE DRAIN UPFLOW RIGHT SIDE DRAIN EXTERNAL CONDENSATE TRAP EXTERNAL CONDENSATE TRAP A1128 001...

Page 14: ...DRAIN AIRFLOW EXTERNAL CONDENSATE TRAP HORIZONTAL LEFT HORIZONTAL RIGHT MOVE RAIN GUTTER HOSE TO THIS POSITION MOVE CONDENSATE DRAIN HOSE TO THIS POSITION INTAKE PIPE DRAIN AIRFLOW EXTERNAL CONDENSAT...

Page 15: ...models are supplied with 2 in 5 1 cm vent connections When the pipe must be increased to 3 in 7 6 cm diameter the transition from 2 in to 3 in must be done as close to the furnace as possible The 2 i...

Page 16: ...igure 18 Elbow Dimensions A A A A STANDARD ELBOW LONG SWEEP ELBOW Table 6 Elbow Dimensions Elbow A Dimension Illustrated in Figure 18 2 in Standard 2 5 16 in 3 in Standard 3 1 16 in 2 in Sweep 3 1 4 i...

Page 17: ...nform to ASTM D2564 for PVC or ASTM D2235 for ABS piping 7 All joints must provide a permanent airtight and watertight seal 8 Install the combustion air and vent piping such that it has a 1 4 in ft 21...

Page 18: ...equirements of the gas supplier 12 in 30 5 cm or in accordance with local installation codes and the requirements of the gas supplier F Clearance to outside corner 12 in 30 5 cm or in accordance with...

Page 19: ...3 to 24 Each furnace must have a separate vent pipe Under NO circumstances can the two vent pipes be tied together The combustion air side of the two pipe configuration shown in Figures 23 and 24 can...

Page 20: ...tion See Figure 28 VENTILATED COMBUSTION AIR Combustion air is supplied through a PVC or ABS pipe that is connected to the PVC coupling attached to the burner box and is terminated in a ventilated att...

Page 21: ...operated damper or manually adjustable louvers are not permitted for use An automatically operated damper or automatically adjustable louvers must be interlocked so the main burner can not operate un...

Page 22: ...kW of the total input rating of all equipment located in the enclosure Not less than the sum of all vent connectors in the confined space The duct must be least the same cross sectional area as the fr...

Page 23: ...s dryers and TURN ON any exhaust fans such as range hoods and bathroom exhausts so they shall operate at maximum speed Open the fireplace dampers Do not operate a summer exhaust fan 4 Follow the light...

Page 24: ...surface igniter glows for about 17 s b After this warm up the induced draft blower starts again and the ignition module opens the main gas valve c After flame is established the supply air blower sta...

Page 25: ...0 300 750 78 46 92 231 25 144 288 720 80 45 90 225 26 138 277 692 82 44 88 220 27 133 267 667 84 43 86 214 28 129 257 643 86 42 84 209 29 124 248 621 88 41 82 205 30 120 240 600 90 40 80 200 31 116 23...

Page 26: ...ws on main gas valve 2 Turn on gas and electrical supplies and follow the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw...

Page 27: ...gas sample for analysis it is permissi ble to drill a small hole in the plastic flue pipe for a sample probe pro vided that the vent piping is PVC and the hole is correctly sealed afterwards If using...

Page 28: ...ated on the furnace vesti bule panel near the gas valve This is an automatic reset control that provides over temperature protection due to reduced airflow This may be caused by the following A dirty...

Page 29: ...sensed within 1 0 s The gas valve de energizes and the control begins a recycle operation A normal ignition sequence begins after a 15 s inter purge If during the five recycles the gas supply does not...

Page 30: ...d Red Flashes Indicates incorrect line voltage polarity The polar ity of the incoming power to the furnace is reversed Soft Lockout The control includes a soft lockout that resets automati cally after...

Page 31: ...Door 1 5 ft required GROMMET 3 required HARNESS WIRING HOSE CONDENSATE HOSE RAIN GUTTER KNOB QUARTER TURN 4 required MOTOR MOUNT ORIFICE BURNER PAN CONDENSATE PLUG SEAL 7 8 in PLUG SEAL 2 3 8 in PLUG...

Page 32: ...5894307 UIM B 0920 32 Johnson Controls Ducted Systems SECTION XII WIRING DIAGRAM Figure 33 Wiring Diagram...

Page 33: ...ree Ells of 90 Degree Ells Polarity is correct black is L1 hot white is N neutral Ground wire is connected Line voltage value to furnace volts AC Low voltage value between R and C on furnace control b...

Page 34: ...ure in w c Return Static in w c after Air Side Heating Air Side Cooling Air Side Continuous Fan Clean Up Give owner the owner s manual provided Explain thermostat use and programming if applicable to...

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