JOHNSON CONTROLS
10
FORM 150.67-NM2 (209)
General Chiller Introduction & Safety
SECTION 1 – GENERAL CHILLER INFORMATION & SAFETY
INTRODUCTION
YORK YCAL0019-0066 (15-65 ton, 53-218Kw)
chillers are manufactured to the highest design and
construction standards to ensure high performance,
reliability and adaptability to all types of air
conditioning installations.
The unit is intended for cooling water or glycol
solutions and is not suitable for purposes other than
those speci
fi
ed in this manual.
This manual contains all the information required for
correct installation and commissioning of the unit,
together with operating and maintenance instructions.
The manuals should be read thoroughly before
attempting to operate or service the unit.
All procedures detailed in the manuals, including
installation, commissioning and maintenance tasks
must only be performed by suitably trained and
quali
fi
ed personnel.
The manufacturer will not be liable for any
injury or damage caused by incorrect installation,
commissioning, operation or maintenance resulting
from a failure to follow the procedures and
instructions detailed in the manuals.
WARRANTY
Johnson Controls warrants all equipment and
materials against defects in workmanship and
materials for a period of eighteen months from date of
shipment, unless labor or extended warranty has been
purchased as part of the contract.
The warranty is limited to parts only replacement and
shipping of any faulty part, or sub-assembly, which
has failed due to poor quality or manufacturing errors.
All claims must be supported by evidence that the
failure has occurred within the warranty period, and
that the unit has been operated within the designed
parameters speci
fi
ed.
All warranty claims must specify the unit model,
serial number, order number and run hours/starts.
Model and serial number information is printed on the
unit identi
fi
cation plate.
The unit warranty will be void if any modi
fi
cation to
the unit is carried out without prior written approval
from Johnson Controls.
For warranty purposes, the following conditions must
be satis
fi
ed:
• The initial start of the unit must be carried out by
trained personnel from an Authorized Johnson
Controls Service Center (see Commissioning
Page 121).
• Only genuine YORK approved spare parts, oils,
coolants, and refrigerants must be used.
• All the scheduled maintenance operations detailed
in this manual must be performed at the speci
fi
ed
times by suitably trained and quali
fi
ed personnel
(see Maintenance Section, Page 189).
• Failure to satisfy any of these conditions will
automatically void the warranty (see Warranty
Policy).
SAFETY
Standards for Safety
YCAL chillers are designed and built within an ISO
9002 accredited design and manufacturing organization.
The chillers comply with the applicable sections of the
following Standards and Codes:
• ANSI/ASHRAE Standard 15- Safety Code for
Mechanical Refrigeration.
• ANSI/NFPA Standard 70- National Electrical
Code (N.E.C.).
• ASME Boiler and Pressure Vessel Code- Section
VIII Division 1.
• ARI Standard 550/590-98- Water Chilling
Packages Using the Vapor Compression Cycle.
• ASHRAE 90.1- Energy Ef
fi
ciency compliance.
• ARI 370- Sound Rating of Large Outdoor
Refrigeration and Air Conditioning Equipment.
• Conform to Intertek Testing Services, formerly
ETL, for construction of chillers and provide
ETL/cETL listing label.
• Manufactured in facility registered to ISO 9002.
• OSHA – Occupational Safety and Health Act.
In addition, the chillers conform to Underwriters
Laboratories (U.L.) for construction of chillers and
provide U.L./cU.L. Listing Label.
Summary of Contents for YCAL0019
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