York YCAS Installation Operation & Maintenance Download

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YORK INTERNATIONAL

FORM 201.19-NM6 (804)

LIST OF FIGURES

FIG. 1 –

COMPONENT LOCATIONS................................ 12

FIG. 2 –

SCREW COMPRESSOR .................................... 13

FIG. 3 –

UNIT RIGGING.................................................... 26

FIG. 4 –

LIFTING LUGS.................................................... 26

FIG. 5 –

COMPRESSOR MOUNTING .............................. 28

FIG. 6 –

PIPEWORK ARRANGEMENT ............................ 30

FIG. 7 –

VICTAULIC GROOVE ......................................... 31

FIG. 8 –

FLANGE ATTACHMENTS................................... 31

FIG. 9 –

POWER PANEL SECTION.................................. 34

FIG. 10 –

OPTION PANEL SECTION ............................... 35

FIG. 11 –

LOGIC SECTION LAYOUT ............................... 36

FIG. 12 –

LOGIC SECTION LAYOUT WITH

CONTROL PANEL............................................. 37

FIG. 13 –

CUSTOMER CONNECTIONS .......................... 38

FIG. 14 –

CUSTOMER CONNECTIONS .......................... 39

FIG. 15 –

FLOW RATE AND PRESSURE DROP

CHARTS............................................................ 46

FIG. 16 –

GLYCOL CORRECTION FACTORS ................. 46

FIG. 17 –

MULTIPLE POINT POWER SUPPLY

CONNECTION ................................................... 50

FIG. 18 –

MULTIPLE POINT POWER SUPPLY

CONNECTION WITH INDIVIDUAL SYSTEM
CIRCUIT BREAKERS ....................................... 51

FIG. 19 –

OPTIONAL SINGLE-POINT POWER

SUPPLY CONNECTION WITH INDIVIDUAL
SYSTEM CIRCUIT BREAKERS ....................... 52

FIG. 20 –

ELEMENTARY WIRING DIAGRAM –

DXST DIRECT DRIVE 3 COMPRESSOR......... 56

FIG. 21 –

ELEMENTARY WIRING DIAGRAM –

ACROSS-THE-LINE START 3 COMPRESSOR 57

FIG. 22 –

ELEMENTARY WIRING DIAGRAM –

WYE DELTA START 3 COMPRESSOR ........... 58

FIG. 23 –

CONTROL POWER TRANSFORMER KIT ....... 59

FIG. 24 –

ELEMENTARY WIRING DIAGRAM

DXST DIRECT DRIVE CONTROL CIRCUIT..... 60

FIG. 25 –

CONNECTION DIAGRAM 3 COMPRESSOR... 62

FIG. 26 –

CONNECTION DIAGRAM 3 COMPRESSOR

POWER PANEL................................................. 63

FIG. 27 –

CONNECTION DIAGRAM 3 COMPRESSOR

POWER PANEL................................................. 64

FIG. 28 –

CONNECTION DIAGRAM 3 COMPRESSOR

POWER PANEL................................................. 66

FIG. 29 –

CONNECTION DIAGRAM 3 COMPRESSOR

ELECTRONIC PANEL....................................... 67

FIG. 30 –

ELEMENTARY DIAGRAM 3 COMPRESSOR

DXST DIRECT DRIVE CONTROL CIRCUIT..... 68

FIG. 31 –

ELEMENTARY DIAGRAM DXST DIRECT

DRIVE - 3 COMPRESSOR ............................... 69

FIG. 32 –

CONNECTION DIAGRAM SYSTEM WIRING

3 COMPRESSOR.............................................. 70

FIG. 33 –

CONNECTION DIAGRAM STSTEM WIRING -

3 COMPRESSOR.............................................. 71

FIG. 34 –

ELEMENTARY WIRING DIAGRAM -

4 - COMPRESSOR ........................................................... 72

FIG. 35 –

ELEMENTARY WIRING DIAGRAM - ACROSS-

THE-LINE START ............................................. 73

FIG. 36 –

ELEMENTARY WIRING DIAGRAM -

WYE DELTA ...................................................... 74

FIG. 37 –

CONTROL POWER TRANSFORMER KIT ....... 75

FIG. 38 –

ELEMENTARY WIRING DIAGRAM .................. 76

FIG. 39 –

CONNECTION DIAGRAM 4 COMPRESSOR... 78

FIG. 40 –

CONNECTION DIAGRAM 4 COMPRESSOR... 79

FIG. 41 –

ELEMENTARY WIRING DIAGRAM .................. 80

FIG. 42 –

CONNECTION DIAGRAM 4 COMPRESSOR... 82

FIG. 43 –

CONNECTION DIAGRAM 4 COMPRESSOR... 83

FIG. 44 –

CONNECTION DIAGRAM 4 COMPRESSOR... 84

FIG. 45 –

ELEMENTARY DIAGRAM - DXST DIRECT

DRIVE CONTROL CIRCUIT.............................. 86

FIG. 46 –

ELEMENTARY DIAGRAM - DXST DIRECT

DRIVE CONTROL CIRCUIT.............................. 87

FIG. 47 –

CONNECTION DIAGRAM SYSTEM WIRING .. 88

FIG. 48 –

CONNECTION DIAGRAM SYSTEM WIRING .. 89

FIG. 49 –

COMPRESSOR TERMINAL BOX,

SYSTEM 1-4 .................................................... 90

FIG. 50 –

MODEL YCAS0693 - 0773 DIMENSIONS (SI) 92

FIG. 51 –

MODEL YCAS0783 - 0953 DIMENSIONS (SI) 94

FIG. 52 –

MODEL YCAS1063 DIMENSIONS (SI) ............ 96

FIG. 53 –

MODEL YCAS1093 (SI) .................................... 98

FIG. 54 –

MODEL YCAS1163 - YCAS1263

DIMENSIONS (SI) ........................................... 100

FIG. 55 –

CLEARANCES ................................................ 102

FIG. 56 –

CP-2-XX .......................................................... 104

FIG. 57 –

ISOLATOR DETAILS ...................................... 105

FIG. 58 –

CP-2-XX .......................................................... 108

FIG. 59 –

ISOLATOR DETAILS ...................................... 109

FIG. 60 –

CP-2-XX ...........................................................112

FIG. 61 –

ISOLATOR DETAILS .......................................113

FIG. 62 –

CP-2-XX ...........................................................116

FIG. 63 –

ISOLATOR DETAILS .......................................117

FIG. 64 –

REFRIGERANT FLOW DIAGRAM.................. 120

FIG. 65 –

PROCESS AND INSTRUMENTATION

DIAGRAM........................................................ 121

FIG. 66 –

COMPONENT LOCATIONS............................ 122

FIG. 67 –

COMPRESSOR COMPONENTS.................... 124

FIG. 68 –

COMPRESSOR COMPONENTS.................... 125

FIG. 69 –

COMPRESSOR COMPONENTS.................... 126

FIG. 70 –

COMPRESSOR COMPONENTS.................... 127

FIG. 71 –

COMPRESSOR COMPONENTS.................... 128

FIG. 72 –

COMPRESSOR COMPONENTS.................... 129

FIG. 73 –

MOTOR PROTECTION MODULE .................. 139

FIG. 74 –

COMPONENT LAYOUT .................................. 142

FIG. 75 –

LOGIC SECTION LAYOUT ............................. 143

FIG. 76 –

SUCTION PRESSURE CUTOUT ................... 153

FIG. 78 –

ENLARGED PHOTOGRAPH OF DIP SWITCHES

ON MICROPROCESSOR BOARD ................. 159

FIG. 79 –

ELECTRONIC EXPANSION VALVE ............... 184

FIG. 80 –

CONDENSER FAN CONTROL LAYOUT FOR

DXST COMPRESSORS UNITS..................... 189

FIG. 81 –

CONDENSER FAN CONTROL LAYOUT FOR

DXST COMPRESSORS UNITS...................... 191

Summary of Contents for YCAS

Page 1: ...QUID CHILLERS YCAS0693EC THROUGH YCAS0953EC 3 COMPRESSOR YCAS1063EC THROUGH YCAS1263EC 4 COMPRESSOR STYLE G R 22 50 Hz I O BOARD 2 EPROM 031 02018 001 MICROPROCESSOR BOARD 031 01798 002 YCAS 3 SYSTEM...

Page 2: ...l owner that information if applicable can be obtained by contacting the nearest YORK Engineered Systems Service office It is the responsibility of operating service personnel to verify the applicabil...

Page 3: ...aterials This individual shall also be familiar with and comply with all applicable governmental standards and regulations pertaining to the task in question SAFETY SYMBOLS The following symbols are u...

Page 4: ...Automation System BAS Interface 21 Condenser Coil Protection 21 DX EVAPORATOR AND STARTER OPTIONS 22 UNIT ENCLOSURE OPTIONS 22 FAN OPTIONS 22 SOUND REDUCTION OPTIONS 22 VIBRATION ISOLATION 22 UNIT NOM...

Page 5: ...MULTIPLE POINT POWER SUPPLY CONNECTION 50 ELECTRICAL DATA 52 ELECTRICAL NOTES 54 ELEMENTARY WIRING DIAGRAM YCAS0693 YCAS0953 3 COMPRESSOR 56 CONNECTION DIAGRAM ELEC BOX YCAS0693 YCAS0953 62 CONNECTIO...

Page 6: ...56 3 2 Chilled Liquid Temps Key 156 3 3 System Data Keys 157 3 4 Ambient Temp Key 157 3 5 Motor Current Key 158 3 6 Operating Hrs Start Counter Key 158 3 7 Options Key Dip Switch Settings 158 3 8 Func...

Page 7: ...ES TABLE 183 TABLE 4 PROGRAMMABLE VALUES TABLE MINIMUM MAXIMUM 187 TABLE 5 CONDENSER FAN CONTROL AND FAN CONTACTOR DATA FOR DXST UNITS 189 TABLE 6 CONDENSER FAN CONTROL AND FAN CONTACTOR DATA FOR DXST...

Page 8: ...MENTARY WIRING DIAGRAM 4 COMPRESSOR 72 FIG 35 ELEMENTARY WIRING DIAGRAM ACROSS THE LINE START 73 FIG 36 ELEMENTARY WIRING DIAGRAM WYE DELTA 74 FIG 37 CONTROL POWER TRANSFORMER KIT 75 FIG 38 ELEMENTARY...

Page 9: ...ce that the failure has occurred within the warranty period and that the unit has been operated within the designed parameters specified All warranty claims must specify the unit model serial number o...

Page 10: ...EQUIPMENT Suitability for Application The unit is intended for cooling water or glycol solutions and is not suitable for purposes other than those specified in these instructions Any use of the equip...

Page 11: ...s recommended Refrigerants and Oils Refrigerants and oils used in the unit are generally non toxic non flammable and non corrosive and pose no special safety hazards Use of gloves and safety glasses a...

Page 12: ...allic conduit General Description TheAir Cooled Screw Chiller utilizes many components which are the same or nearly the same as a standard reciprocating chiller of a similar size This includes modular...

Page 13: ...refrigerant using an external oil separator The pressurized oil from the oil separator is then cooled in the condenser coils and piped back to the compressor for lubrication The compressor design wor...

Page 14: ...alve is controlled by the microprocessor The valve will remain off for the first 3 minutes of compressor operation After 3 minutes of operation the economizer solenoid valve will open if the slide val...

Page 15: ...ection contains ON OFF switch microcomputer keypad and display microprocessor board I O expansion board relay boards and power supply board The options sections contain A control circuit transformer c...

Page 16: ...o senses the low motor current and shuts the system down The micro will try two more starts before locking the system out The system locks out because the motor protector is a manual re set device Aft...

Page 17: ...ompares the Operating Current to the measured half line current The Operating Current is given by 0 65 X factory overload current setting An unloaded compressor condition occurs when any measured half...

Page 18: ...3 Sys 1 2 50 140 2 189 1 0 1 1 1 1 0 1 0773 Sys 3 50 183 2 124 0 1 1 1 1 1 0 0 0783 Sys 1 2 50 124 2 167 1 0 1 0 0 1 1 1 0783 Sys 3 50 168 2 113 0 1 1 1 0 0 0 1 0873 50 168 2 113 0 1 1 1 0 0 0 1 0953...

Page 19: ...1 0 1 1 1 1 0 1 693 Sys 3 50 124 2 167 1 0 1 0 0 1 1 1 0773 Sys 1 2 50 140 2 189 1 0 1 1 1 1 0 1 0773 Sys 3 50 183 2 143 1 0 0 0 1 1 1 1 0783 Sys 1 2 50 124 2 167 1 0 1 0 0 1 1 1 0783 Sys 3 50 168 2...

Page 20: ...elay is enabled by the microprocessor from Relay Output Board 1 Terminal 8 SYS 1 or Relay Output Board 2 Terminal 6 SYS 2 The 1TR SYS 1 or 2TR SYS 2 contacts open de energizing 1S SYS 1 or 2S SYS 2 1M...

Page 21: ...he fins and other corrosive applications except strong alkalis oxidizers and wet bromine chlorine and fluorine in concentrations greater than 100 PPM The standard display language is English with 4 ot...

Page 22: ...nclosure Heavy gauge welded wire mesh guards mounted on the exterior of the unit Factory or field mounted Louvered panels and wired guards Louvered pan els mounted over the exterior condenser coil fac...

Page 23: ...eset Offset Special BAS Reset Offset Required English LCD Keypad Display std Spanish LCD Keypad Display French LCD Keypad Display German LCD Keypad Display Italian LCD Keypad Display Special LCD Keypa...

Page 24: ...und Fans Low Sound Fans High Static Fans Special Sound Fans No Final Overspray Paint Required Final Overspray Paint Special Overspray Paint Required No Vibration Isolators 1 Vibration Isolators Seismi...

Page 25: ...not be steam cleaned It is recommended that the unit is periodically in spected during storage INSPECTION Remove any transit packing and inspect the unit to en sure that all components have been deli...

Page 26: ...26 YORK INTERNATIONAL FORM 201 19 NM6 804 88 2250mm UNIT RIGGING CORRECT WRONG LD03514 FIG 3 UNIT RIGGING CORRECT WRONG LD03515 FIG 4 LIFTING LUGS CORRECT WRONG Handling and Storage...

Page 27: ...must be at least 4 3 4 120 mm wide at the contact points This will allow vibration isolators to be fitted if required Any ductwork or attenuators fitted to the unit must not have a total static press...

Page 28: ...from the base rails DO NOT remove the four 3 8 bolts 3 mounting the corner brackets 2 to the frame rails 1 2 2 COMPRESSOR CHANNEL BASE BASE SUPPORT RAIL 3 3 LD09131 FIG 5 COMPRESSOR MOUNTING Where ac...

Page 29: ...at any time Refer to the Technical Data Section for details The liquid must enter the evaporator at the inlet connection The inlet con nection for the evaporator is at the control panel end of the un...

Page 30: ...insulation is recommended supplied independently and controlled by an ambient temperature thermostat set to switch on at 37 F 21 C above the freezing temperature of the liquid The liquid circulation...

Page 31: ...at the outlet of relief valves vent pipe remain clear of obstructions at all times DUCTWORK CONNECTION General Requirements The following ductwork recommendations are intended to ensure satisfactory o...

Page 32: ...install overcurrent protection devices between the supply conductors and the power supply terminals on the unit To ensure that no eddy currents are set up in the power panel the cables forming each 3...

Page 33: ...erminals 29 and 30 Figs 13 and 14 pages 38 and 39 close to indicate that a system is running Alarm Contacts Each system has a voltage free change over contact which will operate to signal an alarm con...

Page 34: ...34 YORK INTERNATIONAL FORM 201 19 NM6 804 POWER PANEL LAYOUTS TYPICAL FIG 9 POWER PANEL SECTION 00263VIP Installation WYE DELTA TYPICAL...

Page 35: ...35 YORK INTERNATIONAL FORM 201 19 NM6 804 4 FIG 10 OPTION PANEL SECTION OPTION PANEL LAYOUT TYPICAL 00246VIP...

Page 36: ...SECTION FIG 11 LOGIC SECTION LAYOUT LOGIC SECTION LAYOUT 00247VIP ITEM 1 2 3 4 5 6 7 8 DESCRIPTION Microprocessor Board I O Board 2 I O Expansion Board 1 Power Supply Board Relay Output Board 1 Relay...

Page 37: ...37 YORK INTERNATIONAL FORM 201 19 NM6 804 4 FIG 12 LOGIC SECTION LAYOUT WITH CONTROL PANEL LOGIC SECTION LAYOUT WITH CONTROL PANEL 00248VIP...

Page 38: ...rrent PWM Flow Switch System No 1 Run System No 2 Run 13 13 13 13 13 14 15 16 17 18 19 23 24 25 26 27 28 29 30 System No 1 Alarm Contacts Chilled Liquid Circulating Pump Start System No 2 Alarm Contac...

Page 39: ...4 FIG 14 CUSTOMER CONNECTIONS CUSTOMER CONNECTIONS CIRCUIT BREAKERS CB1 CB5 00247VIP MICROPROCESSOR CIRCUIT BOARD RELAY BOARDS I O EXPANSION BOARD 1 TRANSFORMERS CUSTOMER CONNECTIONS Flow Switch Alarm...

Page 40: ...e options panel It is important to check that the correct primary tapping has been used With the supply voltage to the unit turned off remove the lid to the transformer box SECTION 5 COMMISSIONING PRE...

Page 41: ...fitted in the customer s pipework on the evaporator outlet and wired into the control panel correctly using shielded cable There should be a straight run of at least 5 pipe diameters on either side of...

Page 42: ...g a full charge of refrigerant is in the system the bubbles will disappear and be replaced by a solid column of liquid Fan Rotation As discharge pressure rises the condenser fans operate in stages to...

Page 43: ...43 YORK INTERNATIONAL FORM 201 19 NM6 804 5 This page intentionally left blank...

Page 44: ...ons are fully automatic After an initial period at minimum capacity on the lead compressor the control system will adjust the unit load depending on the chilled liquid temperature and rate of temperat...

Page 45: ...45 YORK INTERNATIONAL FORM 201 19 NM6 804 6 This page intentionally left blank...

Page 46: ...sive flow above the max GPM will damage the evaporator GLYCOL CORRECTION FACTORS ETHYLENE GLYCOL PROPYLENE GLYCOL A A B B C C 1 45 1 40 1 35 1 30 1 25 1 20 1 15 1 10 1 05 1 8 1 7 1 6 1 5 1 4 1 3 1 2 1...

Page 47: ...lication guidelines 3 The evaporator is protected against freeze up to 28 8 C with an electrical heater as standard MODEL NUMBER YCAS LEAVING WATER TEMPERATURE C COOLER FLOW L S 3 AIR ON CONDENSER C M...

Page 48: ...35 67 47 57 47 57 47 57 47 57 Number of Rows 3 3 3 3 3 3 3 3 3 Fins per Meter 512 512 512 512 512 512 512 512 512 Condenser Fans Number Ckt 1 Ckt 2 3 3 3 3 4 4 4 4 4 4 5 5 4 4 4 4 4 4 Number Ckt 3 Ck...

Page 49: ...ANS 18 46 CONDENSER C LOW NOISE FANS 18 46 FAN STANDARD FANS 20 AVAILABLE STATIC HIGH PRESS FANS OPTION 1 85 PRESSURE Pa HIGH PRESS FANS OPTION 2 150 LOW NOISE FANS 10 200 230 ELECTRICAL THREE PHASE 6...

Page 50: ...0873 380 457 600 500 500 2 1 0 300 2 250 500 168 283 907 168 283 907 8 4 4 17 1 0953 380 494 600 500 600 2 1 0 300 2 250 500 183 283 907 183 283 907 8 4 4 17 1 1063 380 413 600 450 500 2 1 0 300 2 250...

Page 51: ...300 2 4 0 4 300 140 283 907 3 4 4 17 1 0773 380 189 200 200 300 2 4 0 4 300 140 283 907 3 4 4 17 1 0783 380 173 175 175 250 2 4 0 4 300 124 283 907 4 4 4 17 1 0873 380 228 250 250 350 1 0 300 6 350 1...

Page 52: ...Provided Power Supply Factory Provided Lugs Wire Range7 Model YCAS Volts MRA1 Min NF Over Current Protection13 Terminal Block NF Disc Switch MCA Disc SW2 Min 3 5 Max 4 6 Lugs Wire Range Lugs Wire Rang...

Page 53: ...283 907 8 4 4 17 1 161 283 907 140 283 907 8 4 4 17 1 183 283 907 140 283 907 7 4 4 17 1 168 283 907 168 283 907 8 4 4 17 1 183 283 907 183 283 907 8 4 4 17 1 ELECTRICAL SYSTEM 2 FIELD SUPPLIED WIRIN...

Page 54: ...re available per phase Actual wire size and number of wires per phase must be determined based on ampacity and job requirements using N E C wire sizing information The above recommendations are based...

Page 55: ...0 150 150 150 113 150 105 105 105 105 80 105 MAX AMPS 492 428 259 214 193 171 492 428 259 214 193 171 338 294 178 147 135 118 CONTROL POWER SUPPLY UNITS WITHOUT STANDARD CONTROL CIRCUIT TRANSFORMER NO...

Page 56: ...YORK INTERNATIONAL FORM 201 19 NM6 804 Technical Data ELEMENTARY WIRING DIAGRAM YCAS0693 YCAS0953 3 COMPRESSOR FIG 20 ELEMENTARY WIRING DIAGRAM DXST DIRECT DRIVE 3 COMPRESSOR LD09350 035 15937 103 Rev...

Page 57: ...INTERNATIONAL FORM 201 19 NM6 804 FIG 21 ELEMENTARY WIRING DIAGRAM ACROSS THE LINE START 3 COMPRESSOR 7 ELEMENTARY WIRING DIAGRAM YCAS0693 YCAS0953 3 COMPRESSOR ACROSS THE LINE START LD09352 035 15937...

Page 58: ...TERNATIONAL FORM 201 19 NM6 804 Technical Data FIG 22 ELEMENTARY WIRING DIAGRAM WYE DELTA START 3 COMPRESSOR ELEMENTARY WIRING DIAGRAM YCAS0693 YCAS0953 3 COMPRESSOR WYE DELTA START 035 15937 103 Rev...

Page 59: ...t installed a jumper must be connected between terminals 5 and 1 Device must have a minimum contact rating of 100A at 115 volts A C 5 Alarm contacts are for annunciating alarm unit malfunc tion Contac...

Page 60: ...60 YORK INTERNATIONAL FORM 201 19 NM6 804 Technical Data FIG 24 ELEMENTARY WIRING DIAGRAM DXST DIRECT DRIVE CONTROL CIRCUIT LD09354 ELEMENTARY WIRING DIAGRAM YCAS0693 YCAS0953 3 COMPRESSOR...

Page 61: ...ed in series with the flow switch for start stop into the Alarm circuitry or pilot relays for pump starters wired through motor contactor auxiliary contacts must be suppressed with YORK P N 031 00808...

Page 62: ...62 YORK INTERNATIONAL FORM 201 19 NM6 804 Technical Data FIG 25 CONNECTION DIAGRAM 3 COMPRESSOR LD09362a CONNECTION DIAGRAM ELEC BOX YCAS0693 YCAS0953...

Page 63: ...63 YORK INTERNATIONAL FORM 201 19 NM6 804 7 FIG 26 CONNECTION DIAGRAM 3 COMPRESSOR POWER PANEL LD09358 Power Panel 035 19205 104 Rev A...

Page 64: ...64 YORK INTERNATIONAL FORM 201 19 NM6 804 Technical Data FIG 27 CONNECTION DIAGRAM 3 COMPRESSOR POWER PANEL LD09356 CONNECTION WIRING DIAGRAM Power Panel 035 19205 104 Rev A...

Page 65: ...65 YORK INTERNATIONAL FORM 201 19 NM6 804 7 LD09359 Electronic Panel 035 19205 104 Rev A...

Page 66: ...66 YORK INTERNATIONAL FORM 201 19 NM6 804 Technical Data LD09360 FIG 28 CONNECTION DIAGRAM 3 COMPRESSOR POWER PANEL Power Panel 035 19205 105 Rev A...

Page 67: ...67 YORK INTERNATIONAL FORM 201 19 NM6 804 7 FIG 29 CONNECTION DIAGRAM 3 COMPRESSOR ELECTRONIC PANEL LD09361 CONNECTION WIRING DIAGRAM Electronic Panel 035 19205 105 Rev A...

Page 68: ...IONAL FORM 201 19 NM6 804 Technical Data LD09363 2ACE Motor Protector 035 15937 102 Rev D ELEMENTARY DIAGRAM DXST DIRECT DRIVE CONTROL CIRCUIT FIG 30 ELEMENTARY DIAGRAM 3 COMPRESSOR DXST DIRECT DRIVE...

Page 69: ...69 YORK INTERNATIONAL FORM 201 19 NM6 804 7 FIG 31 ELEMENTARY DIAGRAM DXST DIRECT DRIVE 3 COMPRESSOR LD09364 ELEMENTARY WIRING DIAGRAM 035 15937 102 Rev D...

Page 70: ...70 YORK INTERNATIONAL FORM 201 19 NM6 804 Technical Data LD09365 CONNECTION DIAGRAM SYSTEM WIRING FIG 32 CONNECTION DIAGRAM SYSTEM WIRING 3 COMPRESSOR 035 19205 106 Rev...

Page 71: ...71 YORK INTERNATIONAL FORM 201 19 NM6 804 7 FIG 33 CONNECTION DIAGRAM STSTEM WIRING 3 COMPRESSOR LD09366 CONNECTION DIAGRAM SYSTEM WIRING 035 19205 106 Rev...

Page 72: ...72 YORK INTERNATIONAL FORM 201 19 NM6 804 Technical Data LD09367 FIG 34 ELEMENTARY WIRING DIAGRAM 4 COMPRESSOR ELEMENTARY WIRING DIAGRAM YCAS1063 YCAS1263 4 COMPRESSOR PAGE 76...

Page 73: ...73 YORK INTERNATIONAL FORM 201 19 NM6 804 7 ELEMENTARY WIRING DIAGRAM YCAS1063 YCAS1263 4 COMPRESSOR LD09369 FIG 35 ELEMENTARY WIRING DIAGRAM ACROSS THE LINE START 035 16253 103 Rev A...

Page 74: ...74 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09370 FIG 36 ELEMENTARY WIRING DIAGRAM WYE DELTA ELEMENTARY WIRING DIAGRAM YCAS1063 YCAS1263 4 COMPRESSOR 035 16253 10 Rev A...

Page 75: ...and 1 If a stop device is not installed a jumper must be connected between terminals 5 and 1 Device must have a minimum contact rating of 100A at 115 volts A C 5 Alarm contacts are for annunciating al...

Page 76: ...76 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09371 FIG 38 ELEMENTARY WIRING DIAGRAM ELEMENTARY WIRING DIAGRAM YCAS1063 YCAS1263 4 COMPRESSOR...

Page 77: ...d in series with the flow switch for start stop into the Alarm circuitry or pilot relays for pump starters wired through motor contactor auxiliary contacts must be suppressed with YORK P N 031 00808 0...

Page 78: ...78 YORK INTERNATIONAL FORM 201 19 NM6 804 YCAS 0358 0418 LD09375 FIG 39 CONNECTION DIAGRAM 4 COMPRESSOR YCAS1063 1263...

Page 79: ...79 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09376 FIG 40 CONNECTION DIAGRAM 4 COMPRESSOR Power Panel...

Page 80: ...80 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09377 FIG 41 ELEMENTARY WIRING DIAGRAM CONNECTION WIRING DIAGRAM Power Panel...

Page 81: ...81 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09378 CONNECTION WIRING DIAGRAM Electronic Panel...

Page 82: ...82 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09379 FIG 42 CONNECTION DIAGRAM 4 COMPRESSOR YCAS 0358 0418 YCAS1063 1263...

Page 83: ...83 YORK INTERNATIONAL FORM 201 19 NM6 804 FIG 43 CONNECTION DIAGRAM 4 COMPRESSOR LD09380 Power Panel...

Page 84: ...84 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09381 FIG 44 CONNECTION DIAGRAM 4 COMPRESSOR CONNECTION WIRING DIAGRAM Power Panel...

Page 85: ...85 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09382 CONNECTION WIRING DIAGRAM Electronic Panel 035 19206 105 Rev A...

Page 86: ...86 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09373 ELEMENTARY DIAGRAM DXST DIRECT DRIVE CONTROL CIRCUIT FIG 45 ELEMENTARY DIAGRAM DXST DIRECT DRIVE CONTROL CIRCUIT 2ACE Motor Protector 035 16253 Rev B...

Page 87: ...87 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09374 FIG 46 ELEMENTARY DIAGRAM DXST DIRECT DRIVE CONTROL CIRCUIT 035 16253 102 Rev B ELEMENTARY DIAGRAM DXST DIRECT DRIVE CONTROL CIRCUIT...

Page 88: ...ORM 201 19 NM6 804 LD09383 FIG 47 CONNECTION DIAGRAM SYSTEM WIRING CONNECTION DIAGRAM SYSTEM WIRING STANDARD AND REMOTE EVAP UNITS 035 19206 106 Rev CONNECTION DIAGRAM SYSTEM WIRING YCAS 1063 1263 STA...

Page 89: ...89 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09385 CONNECTION DIAGRAM SYSTEM WIRING STANDARD AND REMOTE EVAP UNITS FIG 48 CONNECTION DIAGRAM SYSTEM WIRING 035 19206 106 Rev...

Page 90: ...90 YORK INTERNATIONAL FORM 201 19 NM6 804 LD09384 COMPRESSOR TERMINAL BOX SYSTEM 1 THROUGH 4 FIG 49 COMPRESSOR TERMINAL BOX SYSTEM 1 4 035 19206 106 Rev...

Page 91: ...91 YORK INTERNATIONAL FORM 201 19 NM6 804 This page intentionally left blank...

Page 92: ...imum clearances indicated below resulting in unpredictable air ow patterns and possible diminished performance YORK s unit controls will optimize operation without nuisance high pressure safety cutout...

Page 93: ...201 19 NM6 804 DIMENSIONS YCAS0693 YCAS0773 SI A F E J D I C H B G LD03977 LD03978 CENTER OF GRAVITY Copper YCAS X Y Z 0693 3750 1008 907 0773 3751 1011 906 CENTER OF GRAVITY Alum YCAS X Y Z 0693 3732...

Page 94: ...r winter operation or air recirculation ensures rated performance reliable operation and ease of maintenance Site restrictions may compromise minimum clearances indicated below resulting in unpredicta...

Page 95: ...TER INLET 10 WATER OUTLET 2438 16 DIA MOUNTING HOLES TYP A B C D E F G H I J K L POWER ELEMENTS FOR SYS 1 3 POWER ELEMENTS FOR SYS 2 CONTROL PANEL 762 762 2235 ORIGIN 806 1453 1453 1453 1229 1400 32 3...

Page 96: ...earances indicated below resulting in unpredictable air ow patterns and possible diminished performance YORK s unit controls will optimize operation without nuisance high pressure safety cutout howeve...

Page 97: ...ERNATIONAL FORM 201 19 NM6 804 DIMENSIONS YCAS1063 SI 7 A G H B C D E F I O P J K L M N LD04017 LD04018 CENTER OF GRAVITY Alum YCAS X Y Z 1063 5738 1119 912 CENTER OF GRAVITY Copper YCAS X Y Z 1063 57...

Page 98: ...ces indicated below resulting in unpredictable air ow patterns and possible diminished performance YORK s unit controls will optimize operation without nuisance high pressure safety cutout however the...

Page 99: ...NTERNATIONAL FORM 201 19 NM6 804 DIMENSIONS YCAS1093 SI 7 A G M B C D E F H I J K L N LD03993 LD03994 CENTER OF GRAVITY Alum YCAS X Y Z 1093 5182 1120 883 CENTER OF GRAVITY Copper YCAS X Y Z 1093 5198...

Page 100: ...for winter operation or air recirculation ensures rated performance reliable operation and ease of maintenance Site restrictions may compromise minimum clearances indicated below resulting in unpredic...

Page 101: ...57 DIA RIGGING HOLES EACH SIDE A I B J C K D L E M F N G O H P 762 762 2235 ORIGIN 806 Y X 1453 1453 1453 923 1422 1422 1422 32 32 16 DIA MOUNTING HOLES TYP POWER ELEMENTS FOR SYS 1 3 POWER ELEMENTS...

Page 102: ...804 TECHNICAL DATA CLEARANCES NOTES 1 No obstructions allowed above the unit 2 Only one adjacent wall may be higher than the unit 3 Adjacent units should be 10 feet 3 meters apart LD09409 FIG 55 CLEAR...

Page 103: ...M N O P TOTAL 0693 850 774 897 642 649 850 864 1 019 958 1 066 8 569 0773 850 779 919 649 649 850 869 1 027 962 1 067 8 619 0783 856 790 945 659 582 383 856 884 1 055 970 977 383 9 341 0873 869 808 94...

Page 104: ...ABLE BELOW 50 HZ A B C D E F G H I J K L M N O P YCAS0693 2 31 2 28 2 31 2 27 2 27 2 31 2 31 2 32 2 31 2 32 YCAS0773 2 31 2 28 2 31 2 27 2 27 2 31 2 31 2 32 2 31 2 32 YCAS0783 2 31 2 28 2 31 2 28 2 27...

Page 105: ...1 530 1 553 2 53 2 521 1 553 2 530 1 530 YCAS0953 1 553 1 553 2 53 1 532 1 532 1 530 1 553 2 530 2 531 1 553 2 530 1 530 YCAS1063 1 552 1 553 1 553 2 520 2 520 2 53 2 520 1 553 1 552 1 553 1 553 2 52...

Page 106: ...104 8 14 4 6 3 RD 3 R 4 6 1 4 4 5 8 1 5 8 2 3 4 3 1 2 5 9 16 3 8 OR 158 7 117 6 41 4 69 8 76 2 12 7 127 0 14 4 9 6 RD 4 DIMENSIONS ins mm HD dimension applies to double deflection Type RD mountings on...

Page 107: ...1 055 1 138 9 332 0783 911 873 1 020 739 638 464 911 967 1 121 1 064 1 026 464 10 198 0873 923 891 1 022 906 1 137 466 923 875 681 957 1 028 466 10 275 0953 927 909 1 041 748 644 470 927 1 002 1 140...

Page 108: ...EE TABLE BELOW 50 Hz A B C D E F G H I J K L M N O P YCAS0693 2 31 2 31 2 31 2 28 2 28 2 31 2 31 2 32 2 32 2 32 YCAS0773 2 31 2 31 2 31 2 28 2 28 2 31 2 31 2 32 2 32 2 32 YCAS0783 2 31 2 31 2 32 2 28...

Page 109: ...1 1 530 1 553 2 53 2 521 1 553 2 530 1 530 YCAS0953 1 553 2 530 2 530 1 552 1 532 1 530 1 553 2 530 2 531 2 531 2 531 1 530 YCAS1063 1 553 2 53 2 530 2 520 2 520 2 530 2 520 1 553 1 553 2 53 2 530 2 5...

Page 110: ...RD 3 R 4 6 1 4 4 5 8 1 5 8 2 3 4 3 1 2 5 9 16 3 8 OR 158 7 117 6 41 4 69 8 76 2 12 7 127 0 14 4 9 6 RD 4 DIMENSIONS ins mm HD dimension applies to double deflection Type RD mountings only Technical D...

Page 111: ...862 982 725 728 904 951 1 084 1 055 1 138 9 332 0783 911 873 1 020 739 638 464 911 967 1 121 1 064 1 026 464 10 198 0873 923 891 1 022 906 1 137 466 923 875 681 957 1 028 466 10 275 0953 927 909 1 04...

Page 112: ...SELECTIONS VMC TYPE CP SEE TABLE BELOW 50 Hz A B C D E F G H I J K L M N O P YCAS0693 2 31 2 31 2 31 2 28 2 28 2 31 2 31 2 32 2 32 2 32 YCAS0773 2 31 2 31 2 31 2 28 2 28 2 31 2 31 2 32 2 32 2 32 YCAS0...

Page 113: ...2 53 2 530 1 553 2 531 1 530 1 553 2 53 2 521 1 553 2 530 1 530 YCAS0953 1 553 2 530 2 530 1 552 1 532 1 530 1 553 2 530 2 531 2 531 2 531 1 530 YCAS1063 1 553 2 53 2 530 2 520 2 520 2 530 2 520 1 55...

Page 114: ...2 7 104 8 14 4 6 3 RD 3 R 4 6 1 4 4 5 8 1 5 8 2 3 4 3 1 2 5 9 16 3 8 OR 158 7 117 6 41 4 69 8 76 2 12 7 127 0 14 4 9 6 RD 4 DIMENSIONS ins mm HD dimension applies to double deflection Type RD mounting...

Page 115: ...61 718 728 904 947 1 075 1 051 1 137 9 282 0773 904 862 982 725 728 904 951 1 084 1 055 1 138 9 332 0783 911 873 1 020 739 638 464 911 967 1 121 1 064 1 026 464 10 198 0873 923 891 1 022 906 1 137 466...

Page 116: ...TYPE CP SEE TABLE BELOW 50 Hz A B C D E F G H I J K L M N O P YCAS0693 2 31 2 31 2 32 2 28 2 31 2 31 2 32 2 32 2 32 2 35 YCAS0773 2 31 2 31 2 32 2 28 2 31 2 31 2 32 2 32 2 32 2 35 YCAS0783 2 31 2 31...

Page 117: ...2 531 1 553 2 532 1 532 1 553 2 530 2 53 2 532 2 531 2 520 YCAS0953 2 530 2 530 2 531 1 552 1 551 1 553 2 530 2 531 2 532 2 532 2 531 1 531 YCAS1063 1 553 2 53 2 530 2 520 2 521 2 530 2 520 2 531 1 5...

Page 118: ...4 Red 4 Grn 4 Blk 4 Grn 4 Red 4 Red 4 Red YCAS1263 4 Red 4 Red 4 Grn 4 Blk 4 Grn 4 Red 4 Red 4 Red 4 Red 4 Red 4 Grn 4 Blk 4 Grn 4 Red 4 Red 4 Red DEFLECTION COLOR MAX LOAD ins mm TYPE CODE lbs kg R R...

Page 119: ...ree height of the isolator To use the isolator as blocking for the equipment insert a 1 4 shim between the upper load plate and vertical uprights Lower the equipment on the blocking or shimmed isolato...

Page 120: ...entage of the of the liquid passes through an expansion valve into the other side of the economizer where it is evaporated This low pressure liquid subcools the major part of the refrigerant Medium pr...

Page 121: ...PANSION VALVE THERMOSTATIC SOLENOID VALVE BALL VALVE RELIEF VALVE STOP VALVE ANGLE ACCESS PURGE VALVE PLUG PRESSURE SENSOR TEMPERATURE SENSOR REPLACEABLE CORE FILTER DRYER SIGHT GLASS FLOW SWITCH opti...

Page 122: ...CHARGE TEMPERATURE BOP OIL PRESSURE BOT OIL TEMPERATURE BSP SUCTION PRESSURE CCCV COMPRESSOR CAPACITY CONTROL VALVE ECH CRANK CASE HEATER EEH EVAPORATOR HEATER SHPI HIGH PRESSURE CUT OUT STS SUCTION T...

Page 123: ...TURE BSP SUCTION PRESSURE CCCV COMPRESSOR CAPACITY CONTROL VALVE ECH CRANK CASE HEATER EEH EVAPORATOR HEATER SHPI HIGH PRESSURE CUT OUT STS SUCTION TEMPERATURE SENSOR RFTS REFRIGERANT FEED TEMPERATURE...

Page 124: ...HOLE OIL HEATER ECONOMIZER GAS IN DISCHARGE CASE OIL INLET FROM CONDENSER COOLING COIL DISCHARGE GAS OUT OIL FILTER BLEED EVACUATION POINT OIL FILTER COVER PLATE CAPACITY CONTROL SOLENOID CAPACITY CON...

Page 125: ...125 YORK INTERNATIONAL FORM 201 19 NM6 804 COMPRESSOR COMPONENTS CONT D FIG 68 COMPRESSOR COMPONENTS LD03669 7...

Page 126: ...126 YORK INTERNATIONAL FORM 201 19 NM6 804 COMPRESSOR COMPONENTS CONT D FIG 69 COMPRESSOR COMPONENTS LD03670 Technical Data...

Page 127: ...127 YORK INTERNATIONAL FORM 201 19 NM6 804 COMPRESSOR COMPONENTS CONT D FIG 70 COMPRESSOR COMPONENTS LD06079 MALE ROTOR RELIEF VALVE DISCHARGE CHECK VALVE 7...

Page 128: ...EARING 22 BEARING CLAMP NUT 23 BEARING SPACER SLEEVE 24 BEARING PRELOAD SPRING 25 O RING 26 BEARING BORE PLUG 27 DISCHARGE COVER 28 BEARING BORE PLUG 29 BEARING PRELOAD SPRING 30 BEARING SPACER SLEEVE...

Page 129: ...19 NM6 804 COMPRESSOR COMPONENTS CONT D FIG 72 COMPRESSOR COMPONENTS O RING MOTOR ROTOR MALE ROTOR LOCKING KEY MALE ROTOR FEMALE ROTOR O RING RELIEF VALVE ECONOMIZER PLUG SUPPORT RINGS LD03672 SLIDE V...

Page 130: ...on the oil separator but do not tighten the flare nut on the delivery tubing With the bottom suction end of the pump submerged in oil to avoid entrance of air operate the pump until oil drips from th...

Page 131: ..._____ Heat Recovery _______________________________ Sys 1 100 FLA _________________________Amps Sys 2 100 FLA _________________________Amps Sys 3 100 FLA _________________________Amps Sys 4 100 FLA __...

Page 132: ...kPa Temp F C Liq Line Temp F C Subcooling F C Sys 1 Motor Protector Input ________________ Volts Sys 2 Motor Protector Input ________________ Volts Sys 3 Motor Protector Input ________________ Volts...

Page 133: ...er economizer operation and motor cooling Correct superheat setting is approx 10 12 F 6 7 C The superheat is calculated as the difference between the pressure at the Economizer Service Valve on the co...

Page 134: ...history data from recent safety shutdowns ON OFF ROCKER SWITCH This switch shuts down the entire chiller when placed in the OFF position The switch must be ON for the chiller to operate The systems wi...

Page 135: ...nt systems are provided on the Mi croprocessor Board External interface is available for control of the chiller via a YORK ISN System or YORK Remote Control Center In addition EMS BAS System connectio...

Page 136: ...f the time involved The battery is a 10 year lithium type but life will de pend upon whether the Real Time Clock s internal clock circuit is energized With the clock OFF a rated life of approximately...

Page 137: ...ut Board which activates and de activates 115VAC control outputs to System 3 and 4 compressors solenoids etc These outputs are controlled in response to commands issued by the Microprocessor Board Rel...

Page 138: ...the Motor Protector dip switches These switches are set at the factory according to motor specifications The module also provides phase rotation protection to as sure the screw compressor does not rot...

Page 139: ..._ _ WHEN OFF AND SEGMENTS FLASH ONE AT A TIME IN A CIRCLE WHEN THE SYSTEM IS RUNNING ON NUMERICAL VALUES 29121A TOP VIEW TOP VIEW 29121A SIDE VIEW 29120A SWITCH PUSHED TO THE LEFT INDICATES ON SWITCHE...

Page 140: ...input is used for purposes of demand limit and operates as follows Closing the input contact for a defined period of time allows reset of the Current Limit downward Contact closure of 1 11 seconds wil...

Page 141: ...set Temp 4 sec 1 sec X 40 F 10 sec Reset Temp 120 Fsec 10 sec 12 F 6 C To determine the new setpoint add the reset to the setpoint programmed into memory In the example above if the programmed setpoin...

Page 142: ...sable Jump Contact Real Time Clock and Battery Backup I C Microprocessor I C label shows version NOTE Dimple is positioned at top edge 3A Dip Switch Set 8 switches System Switches S2 System 1 S3 Syste...

Page 143: ...els PHOTOGRAPH OF 50HZ MODEL LOGIC SECTION 00262VIP 1 2 3 6 7 5 4 8 ITEM 1 2 3 4 5 6 7 8 9 DESCRIPTION Microprocessor Board Back of Keypad I O Expansion Board 2 I O Expansion Board 1 Power Supply Boar...

Page 144: ...SSOR HEATER CONTROL Each compressor has its own heater The heater will be off whenever the compressor is running As soon as the compressor shuts off the heater will turn on and stay on for 5 minutes A...

Page 145: ...Individual system Run Status contacts are not available 1 21 LEAD LAG COMPRESSOR SELECTION The chiller may be set up for AUTO or MANUAL Lead Lag This is accomplished by programming the option under t...

Page 146: ...ing at the TXV over 40 F 4 4 C This should not be confused with subcooling at the liquid valve which should generally be 12 Fto 15 F 6 7 C to 8 3 C The micro monitors the dif ference in pressure ratio...

Page 147: ...147 YORK INTERNATIONAL FORM 201 19 NM6 804 8 This page intentionally left blank...

Page 148: ...hese messages are described in detail below with ex amples of each display In each example is used as applicable to represent the system number where mes sages apply to individual systems 2 2 GENERAL...

Page 149: ...id temperature is below the point where the microprocessor will bring the lead system on and or that the loading sequence has not loaded the chiller far enough to bring the lag system on The lag syste...

Page 150: ...ressure nears the point at which the high pressure cutout would shut the system down When the above message appears discharge pressure has ex ceeded the programmable threshold and the compressor is be...

Page 151: ...TO RE START ON POWER FAILURE is enabled Otherwise the chiller must be manually reset See Section 8 2 page 182 2 5 UNIT FAULT STATUS MESSAGES A Unit Fault will shut the entire chiller down when a prese...

Page 152: ...s monitored to check that flow is present in the evaporator when a compressor is running Any external cycling devices fitted by the customer are connected in series with the flow switch YCAS chillers...

Page 153: ...not be picked up by the High Oil Differential Safety since no flow will cause the dif ferential through the oil piping to drop to zero During normal operation differential oil pressure must be greater...

Page 154: ...when the pilot solenoid is closed 10 times in 2 minutes due to low superheat S Y S H I G H M T R C U R R S Y S H I G H M T R C U R R The High Motor Current Safety protects against exces sively high m...

Page 155: ...essor operation From this time the system will be shut down if average motor current is less than 10 of FLA Compressor Motor Protection Modules and Me chanical High Pressure Cutouts are integral to ea...

Page 156: ...required data about the operation of the chiller This is particularly useful during commissioning mon itoring the operation of the chiller diagnosing potential future problems and service troubleshoot...

Page 157: ...E M P 2 8 2 F S Y S O I L 1 7 6 P S I G S P 6 4 D P 1 9 5 P S I G S Y S O I L 1 5 7 4 F S T 3 1 0 D T 1 2 3 2 F S S A T S U C T 3 2 9 F S U C T S H E A T 1 5 0 F SlidevalvepositionisAPPROXIMATE and sh...

Page 158: ...to programstheLowAmbient Cutout setting at 25 F 4 C and is not adjustable S 1 2 A M B I E N T C O N T R O L S T A N D A R D 3 5 MOTOR CURRENT KEY Pressing the Motor Current key displays compressor cur...

Page 159: ...TION Incorrect programming may cause damage to the chiller Closed Place the switch in the CLOSED position selects the type of chiller as an air cooled chiller YCAS The switch MUST always be in the CLO...

Page 160: ...tus message The following keys can be scrolled using the Function Key Chilled Liquid Temps System Data Motor Cur rent and Options Closed Placing the switch in the CLOSED position disables motor curren...

Page 161: ...remotely as hard copy printouts The Operating Data Oper Data key provides a real time list of system operating data and programmed settings The History key provides a comprehensive list of op erating...

Page 162: ...tor water pump and the status of the evaporator heater For the evaporator pump contacts ON contacts closed OFF contacts open The Evaporator Heater status is controlled on ambient temperature as follow...

Page 163: ...printer attached In this case an example is shown for a YCAS 2 System Chiller YCAS 3 System models and YCAS 4 System models provide similar printouts for the appropriate number of systems YORK INTERNA...

Page 164: ...the fault regardless of whether the fault caused a lockout to occur This information is not affected by power failures or manual resetting of a fault lockout The microprocessor stores data for up to...

Page 165: ...5 0 P S I G D I S C H A R G E P R E S S U R E U N L O A D 3 7 5 0 P S I G S U C T I O N P R E S S U R E C U T O U T 4 4 0 P S I G S Y S 1 N O F A U L T S S Y S 2 H I G H M T R C U R R S 1 4 Y C A S Th...

Page 166: ...This message indicates the status of both the evaporator pump signal from the microprocessor and the evapo rator heater This message indicates that a remote device such as a Remote Control Center an...

Page 167: ...S I G S P 6 2 D P 2 7 1 P S I G S S A T S U C T 3 4 7 F S U C T S H E A T 1 0 5 F S S A T D S C H 1 2 9 F D S C H S H E A T 6 2 8 F S Y S S V S T E P 4 0 S Y S C O O L E R I N L E T R E F R I G T E M...

Page 168: ...ENOID ON CONDENSER FAN STAGE 3 COMPRESSOR HEATER OFF WYE DELTA RELAY ON DAILY SCHEDULE S M T W T F S HOLIDAY MON START 00 00AM STOP 00 00AM TUE START 00 00AM STOP 00 00AM WED START 00 00AM STOP 00 00A...

Page 169: ...e returned The Enter key is also used to scroll through available data when using the Program or Set Schedule Holiday keys 5 4 CANCEL KEY When the Cancel key is pressed the cursor will always return t...

Page 170: ...lled liquid temperature and adjusts the chiller cooling capacity to maintain this temperature within a programmed range The capacity is controlled by switching compressors on or off and by varying a l...

Page 171: ...eaving liquid temperature rises above the upper range limit of the Control Range the lead compressor will be started A 0VDC signal is sent to the compressor slide valve control solenoid to allow the i...

Page 172: ...load continues to decrease the lead compressor will continue to unload to a slide valve position of 0 and will pump down and cycle off if the chilled liquid temperature drops below Setpoint Control R...

Page 173: ...ed in the following table Percentage of Motor Current or Discharge Pressure Unload Point Maximum Steps of Unloading After Load Timer Counts to 0 100 1 102 2 104 3 106 4 108 5 115 10 In the case of Sat...

Page 174: ...et Temperature Range key The following message will appear The display indicates the Remote Setpoint which is always equal to the chilled liquid setpoint programmed by the Chilled Liquid Temperature R...

Page 175: ...isplay mode in which the cursor will disappear and the live clock will be displayed 7 CLOCK KEYS O U T O F R A N G E T R Y A G A I N 7 1 GENERAL The microprocessor features a continuously running in t...

Page 176: ...are scrolled through by re petitively pressing the set Schedule Holiday key To re program any of the daily schedules key in the new Start time then if necessary change the associated AM PM by pressin...

Page 177: ...n OFF period This key avoids the need to reprogram the Daily Schedule Once activated Manual Override is only active for a period of 30 minutes and the following status message will be observed M A N U...

Page 178: ...down D I S C H A R G E P R E S S U R E C U T O U T 3 9 5 0 P S I G 8 PROGRAM KEY 8 1 GENERAL The Program key is used to program system operating parameters including cutout points for safeties antici...

Page 179: ...r runs For the first 270 seconds of run ning suction pressure can be lower than the programmed cutout but must be greater than This cutout value increases with time until after 270 sec onds it equals...

Page 180: ...mitations in the building See also Section 1 10 To program the Suction Pressure Cutout key in the re quired setting and press the Enter key to store the value into memory and scroll the next display H...

Page 181: ...below the programmed limit The message will be removed and additional loading will take place when motor current drops below 90 of the programmed threshold Typically this setpoint should be set at 100...

Page 182: ...utomatically program default values into memory This will preset all programmable values under the Program key to values that will allow operation of the chiller under most operating conditions This a...

Page 183: ...25 0 F Ambient 3 9 Low 0 F 50 0 F 25 0 F Ambient 17 8 C 10 0 C 3 9 C Leaving Chilled Liquid Temp Cutout Water Cooling 36 0 2 2 Glycol Cooling 8 0 F 36 0 F 36 0 F 13 3 C 2 2 C 2 2 C Low Temp Glycol 5...

Page 184: ...or software The superheat setpoint can be programmed on the control panel The purpose of the EEV is to meter a flow of liquid refrigerant into the evaporator to maintain a superheat FIG 79 ELECTRONIC...

Page 185: ...that the 24VAC heat motor power signal is energized MOP FEATURE The controller also has an MOPfeature Maximum Op erating Pressure that overrides superheat control when the MOP setpoint is exceeded Th...

Page 186: ...tdown This safety will lock out a system the first time and will not allow automatic restart ing Following are the messages for all systems OPERATING DATA DISPLAYS The following display relating to EE...

Page 187: ...EV output will be set to 0 When the expansion valve type is set to electronic by closing DIP switch 7 the EEV controller low superheat safety device low superheat safety and the sensor failure safety...

Page 188: ...out it is possible that the EEV has failed If the small charge in the bulb leaks the valve will not be able to open and the entire EEV must be replaced The system shuts down on Low Superheat Verify th...

Page 189: ...t numbers relating to fans energized SYS 1 fan contactors are controlled by Relay Output Board 1 SYS 2 by Relay Output Board 2 SYS 3 is controlled by I O Expansion Board 2 TABLE 5 CONDENSER FAN CONTRO...

Page 190: ...PSIG 195 PSIG 70 F 12M 13M 132 10 S 4 1 7 9 275 PSIG 205 PSIG 75 F 9M 12M 13M 130 132 10 15 5 3 5 7 9 285 PSIG 210 PSIG 80 F 10M 11M 12M 13M 131 132 10 14 1 6 1 3 5 7 9 295 PSIG 215 PSIG 85 F 9M 10M...

Page 191: ...I O Expansion Board 2 FIG 81 CONDENSER FAN CONTROL LAYOUT FOR DXST COMPRESSORS UNITS LD05023 TABLE 7 CONDENSER FAN CONTROL AND FAN CONTACTOR DATA FOR DXST UNITS WITH 4 FANS SYSTEM At ambients above 8...

Page 192: ...PSIG 70 F 29M 432 10 S 4 14 18 275 PSIG 205 PSIG 75 F 27M 29M 430 432 8 10 5 16 18 285 PSIG 210 PSIG 80 F 28M 29M 431 432 9 10 4 6 14 16 18 295 PSIG 215 PSIG 85 F 27M 28M 29M 430 431 432 8 9 10 At am...

Page 193: ...Drop in Unit Type YCAS or YCWS Heat Recovery Unit Enabled or Disabled Sys 1 100 Full Load Amps 75 to 500 Amps Sys 2 100 Full Load Amps 75 to 500 Amps Sys 1 Motor Protector Input 1 0 to 5 0 volts Sys...

Page 194: ...Phase 100 FLA Of Sys MP OL Value Set 0693 Sys 1 2 50 140 2 151 189 693 Sys 3 50 124 2 134 167 0773 Sys 1 2 50 140 2 151 189 0773 Sys 3 50 183 2 198 124 0783 Sys 1 2 50 124 2 134 167 0783 Sys 3 50 168...

Page 195: ...A Of Sys MP OL Value Set 0693 Sys 1 2 50 140 2 151 189 693 Sys 3 50 124 2 134 167 0773 Sys 1 2 50 140 2 151 189 0773 Sys 3 50 183 2 198 143 0783 Sys 1 2 50 124 2 134 167 0783 Sys 3 50 168 2 181 132 08...

Page 196: ...ample is shown below SERVICE MODE OUTPUT ENABLE The Service Mode allows the user to enable and disable the outputs except compressor To enter the Service Mode turn the UNIT switch off and press PROGRA...

Page 197: ...conomizer TXV Solenoid Microboard Relay Board 1 J9 3 TB1 8 Sys 1 Wye Delta Relay Microboard Relay Board 1 J9 4 TB1 7 SPARE Microboard Relay Board 1 J9 5 TB1 6 5 Evaporator Heater Microboard Relay Boar...

Page 198: ...oboard J15 8 Sys 1 Discharge Pressure Transducer Microboard J16 4 Sys 2 Suction Temp Sensor Microboard J16 6 Sys 1 Suction Temp Sensor Microboard J17 9 Input from I O Expansion Board Microboard J17 10...

Page 199: ...board they are on TABLE 16 ANALOG OUTPUTS Microboard J4 1 Unit Switch Microboard J4 2 PWM Current Limit Microboard J4 3 SPARE Flow Switch Euro CAT only Microboard J4 4 PWM Temp Reset Microboard J4 5 S...

Page 200: ...2 1 93 32 0 0 2 05 36 2 2 2 17 39 3 9 2 30 43 6 1 2 42 46 7 8 2 54 50 10 2 66 68 20 3 22 86 30 3 69 104 40 4 05 TEST POINT Test Point Microboard J11 9 3 8 12 SENSOR CALIBRATION CHARTS Pressure Transdu...

Page 201: ...ero will be sent Tables 18 and 19 show the data values and page listings for this unit 8 13 ISN CONTROL TABLE 17 ISN RECEIVED DATA ISN CONTROL DATA PAGE P03 SETPOINT P04 ISN Current Limit P05 P06 P07...

Page 202: ...URO CAT Sys 1 Heat Recovery Solenoid Status Heat Recovery P44 116 D Sys 1 Wye Delta P45 117 D Sys 2 Spare Sys 2 Discharge Cooling Solenoid Status Euro CAT Low Temp P46 118 D Sys 2 Liquid Line Solenoid...

Page 203: ...58 161 A High Discharge Pressure Cutout P72 162 165 A Remote Leaving Chilled Liquid Setpoint P73 166 169 A Sys 1 Suction Superheat P74 170 173 A Cooling Range P75 174 177 A Sys 1 Discharge Superheat P...

Page 204: ...ing 11 Anti Recycle Timer Active 11 High Oil Temperature 12 Manual Override 12 High Discharge Temperature 13 Suctioin Limiting 13 Improper Phase Rotation 14 Discharge Limiting 14 Low Motor Current MP...

Page 205: ...205 YORK INTERNATIONAL FORM 201 19 NM6 804 8 This page intentionally left blank...

Page 206: ...tions or ancillary equipment as applicable The Safety Section of this manual should be read carefully before at tempting any maintenance operations on the unit Daily Weekly Maintenance The following m...

Page 207: ...ry between each minor and major service can vary depending on for instance application site conditions and expected operating schedule Normally a minor service should be carried out every three to six...

Page 208: ...re Suction Temperature Suction Superheat Discharge Pressure Actual Discharge Temperature Oil Pressure Oil Temperature FLA Motor Oil Level example Oil Added gallons or liters Inlet Temperature Outlet T...

Page 209: ...ooling1 X Check compressor and evaporator heaters for operation X Sample compressor oil and replace oil if necessary1 X Leak check the chiller1 X Disconnect power source and lock out Check tightness o...

Page 210: ...condition of oil Check discharge superheat Evaporator Check water ow Check water pH glycol strength Check water pressure drop Check heater Air cooled condensers Check for air ow obstructions Brush ns...

Page 211: ...YORK Sales and Service Center for information Please quote the unit model number and serial number When ordering spare parts we will require the following information to ensure the correct parts are...

Page 212: ...displayed value is limit approximately correct The warning message should clear when the ambient air temperature rises above the programmed operating limit Check the programmed settings are correct f...

Page 213: ...OIL PRESS DIFF is displyed High oil differential pressure Ball valve in oil circuit closed Dirty blocked oil lter Check ball valves are open position Check and change oil lter cartridge SYS LOW SUCTI...

Page 214: ...the following costs and expenses 1 Labor to remove or reinstall any equipment materials or components 2 Shipping handling or transportation charges 3 Cost of refrigerant No warranty repairs or replace...

Page 215: ...9 78 172 4 196 91 1 80 176 200 93 3 82 179 6 204 95 6 84 183 2 208 97 8 86 186 8 212 100 0 88 190 4 216 102 2 90 194 220 104 4 92 197 6 224 106 7 94 201 2 228 108 9 96 204 8 232 111 1 98 208 4 236 11...

Page 216: ...1001 www york com P O Box 1592 York Pennsylvania USA 17405 1592 Subject to change without notice Printed in USA Copyright by York International Corporation 2004 ALL RIGHTS RESERVED Form 201 19 NM6 804...

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