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FORM 201.19-CL2 (309)

8

 

JOHNSON CONTROLS

The subcooling temperature of each system should be 

calculated by recording the temperature of the liquid 

line at the outlet of the condenser and subtracting it 

from the recorded liquid line pressure at the liquid stop 

valve, converted to temperature from the temperature/

pressure chart.

Example:

 

Liquid line pressure =

 

202 PSIG converted to 

102°F  (39°C)

 

minus liquid line temp.  - 87°F  (31°C)

 

SUBCOOLING = 

 15°F    (8.3°C)

The subcooling should be adjusted to 12-15°F (6.7 - 8.3°C).

  1.  Record the liquid line pressure and its corre-

sponding temperature, liquid line temperature 

and subcooling below:

SYS 1

SYS 2

SYS 3

SYS 4

Liq Line Press  =

PSIG (kPa)

Temp  =

°F

(°C)

Liq Line Temp  =

°F

(°C)

Subcooling  =

°F

(°C)

If equipped with an economizer, the 

economizer will provide approximate-

ly an additional 20ºF (11.1ºC) subcool-

ing at the expansion valve in ambients 

above 90ºF (32ºC).  Below 90ºF (32ºC), 

the economizer will not provide addi-

tional subcooling.

After the subcooling is set, the suction superheat should 

be checked. The superheat should be checked only after 

steady state operation of the chiller has been established, 

the leaving water temperature has been pulled down to 

the required leaving water temperature, and the unit is 

running in a fully loaded condition. Correct superheat 

setting for a system is 10 - 12°F (6 - 7°C).

The superheat is calculated as the difference between the 

actual temperature of the returned refrigerant gas in the 

suction line entering the compressor and the tempera-

ture corresponding to the suction pressure as shown in 

a standard pressure/temperature chart.

Example:
 

Suction Temp = 

46°F  (8°C)

 

minus Suction Press

 

60 PSIG converted 

 

to Temp   - 34°F  (1°C)

 

 

12°F  (7°C)

The suction temperature should be taken 6" (13 mm) 

before the compressor suction service valve, and the 

suction  pressure  is  taken  at  the  compressor  suction 

service valve.

The EEV is non-adjustable.  Superheat 

setpoint  is  programmable  from  the 

keypad.

  2.  Record the suction temperature, suction pressure, 

suction pressure converted to temperature, and 

superheat of each system below:

SYS 1

SYS 2

SYS 3

SYS 4

Suction Temp  =

PSIG (kPa)

Suction Press  =

°F

(°C)

Temp  =

°F

(°C)

Superheat  =

°F

(°C)

CHECkIng ECOnOmIZER SUPERHEAt 
(IF APPLICABLE) (15 tOn tXV)

The economizer superheat should be checked to assure 

proper economizer operation and motor cooling. Correct 

superheat setting is approx. 10 - 12°F (6 - 7°C).

The superheat is calculated as the difference between 

the pressure at the Economizer Service Valve on the 

compressor converted to the corresponding temperature 

in a standard pressure/temperature chart and tempera-

ture of the gas at the bulb on the entering piping to the 

motor housing.

Example:

 

Economizer Gas Temp = 

90°F   (32°C)

 

minus Economizer Press 

 

139 PSIG converted 

 

to Temp  - 78°F  (26°C)

 

 

12°F  (6°C)

Summary of Contents for YCAS0250-0440 60 HZ

Page 1: ...ating charge Reference the Technical Data Section in the IOM Valves Open each compressor suction economizer and dis charge valve fully counter clockwise then close one turn of the stem to ensure opera...

Page 2: ...above 96 F 36 C the compressor heaters must be on for at least 8 hours before start up to ensure all refrigerant liquid is driven out of the compressor If the ambient temperature is below 86 F 30 C th...

Page 3: ...osition Start up Remove the locking device from the unit Auto OFF switch which prevents unauthorized starting of the unit before commissioning Press the Status key then turn the unit switch to the 1 p...

Page 4: ...ine temperature on the copper line beside the main liquid line service valve Measure liquid pressure at the liquid line service valve Sub cooling should be 12 F to 15 F 6 7 C to 8 3 C No bubbles shoul...

Page 5: ...l level should always be maintained running or not above the bottom of the lower sight glass and below the top of the upper sight glass If it is necessary to add oil connect a YORK oil pump to the cha...

Page 6: ...or Current Averaging Start Up Disabled 6 Heat Recovery Disabled Do Not Use 7 Expansion Valve Thermostatic Expansion Valve Electronic 8 Spare Spare Expansion valve electronic should always be selected...

Page 7: ...discharge condensing pressure can be found in the refriger ant temperature pressure chart use entering air temperature 30 F 17 C for normal condens ing temperature b The temperature of the liquid refr...

Page 8: ...superheat setting for a system is 10 12 F 6 7 C The superheat is calculated as the difference between the actual temperature of the returned refrigerant gas in the suction line entering the compresso...

Page 9: ...ow SYS 1 SYS 2 SYS 3 SYS 4 Economizer Gas Temp PSIG kPa Economizer Press F C Temp F C Superheat F C This superheat should only be checked in an ambient above 90 F 32 C Otherwise mid range adjustment f...

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