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JOHNSON CONTROLS

5

FORM 160.69-NM4 

ISSUE DATE: 9/30/2020

LIST OF FIGURES

FIGURE 1 

Front View Of Assembled Unit

 ..............................................................................................................

7

FIGURE 2 

- Form 7 Shipment

 ..................................................................................................................................

8

FIGURE 3 

- Dimensions – K Compressor Units Ft.–In. (mm) ................................................................................11

FIGURE 4 

- 150 # Design Evaporator, No Hot Gas Bypass

 ...................................................................................13

FIGURE 5 

- 150 # Design Condenser, No Hot Gas Bypass ...................................................................................15

FIGURE 6 

- Rigging –  Driveline Assembly

 .............................................................................................................16

FIGURE 7 

- Oil Pump Housing ...............................................................................................................................

18

FIGURE 8 

- Liquid Line Re-Assembly ....................................................................................................................

18

FIGURE 9 

- High Pressure Cutout Tubing ..............................................................................................................

18

FIGURE 10 

- System Piping  ..................................................................................................................................

18

FIGURE 11 

- Re-Assembly .....................................................................................................................................19

FIGURE 12 

- Variable Speed Drive Bracket

 ...........................................................................................................20

FIGURE 13 

- VSD Bracket Installed

 .......................................................................................................................20

FIGURE 14 

- Variable Speed Drive Rigging

 ...........................................................................................................21

LIST OF TABLES

TABLE 1 

- Dimensions – K Compressor Units Ft.–In.(mm) ...................................................................................10

TABLE 2 

- Approximate Unit Weight Including Motor* — English (Metric)

 .............................................................12

TABLE 3 

- Marine Waterbox Weight — English (Metric)

 ........................................................................................12

TABLE 4 

- Evaporator Shell Weights — 150# Design, No Hot Gas Bypass

 ..........................................................13

TABLE 5 

- Condenser Shell Weights — 150# Design, No Hot Gas Bypass

 ..........................................................14

TABLE 6 

- Compessor Weights

 ..............................................................................................................................16

TABLE 7 

- Approximate Unit Motor Weights — English (Metric)

 ............................................................................

17

TABLE 8 

- Suction/Discharge Piping ......................................................................................................................

18

TABLE 9 

- VSD Weight

 ..........................................................................................................................................21

TABLE 10 

- SI Metric Conversion

 ...........................................................................................................................23

Summary of Contents for YD

Page 1: ...BLY FOR FORM 3 AND 7 SHIPMENT MODEL YD CHILLERS MOD C WITH OPTIVIEW CONTROL CENTER CENTRIFUGAL LIQUID CHILLERS SERVICE INSTRUCTIONS Supersedes 160 69 NM4 1215 Form 160 69 NM4 920 Issue Date September...

Page 2: ...this document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in que...

Page 3: ...gging lifting and operating service personnel to verify the applicability of these documents to the equipment If there is any question regarding the applicability of these documents rig ging lifting a...

Page 4: ...z 5 for 50 Hz MODEL CONDENSER CODE LB LC LC LE L2 L3 L4 L5 MB MC MD M2 M3 M4 BB BC BD BE B2 B3 B4 B5 CB CC CD C2 C3 C4 DB DC DD DE D2 D3 D4 D5 EB EC ED EE E2 E3 E4 E5 FB FC FD FE F2 F3 F4 F5 KB KC KD...

Page 5: ...System Piping 18 FIGURE 11 Re Assembly 19 FIGURE 12 Variable Speed Drive Bracket 20 FIGURE 13 VSD Bracket Installed 20 FIGURE 14 Variable Speed Drive Rigging 21 LIST OF TABLES TABLE 1 Dimensions K Com...

Page 6: ...JOHNSON CONTROLS 6 FORM 160 69 NM4 ISSUE DATE 9 30 2020 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 7: ...tial with the compressors is left on them and all conduit is left on the shells All openings on the compressors and shells are closed and charged with dry nitrogen 5 to 7 PSIG Miscellaneous packaging...

Page 8: ...ived Each unit should be checked on the trailer or rail car when received before unloading for any visible signs of damage Any damage or signs of possible damage must be reported to the transportation...

Page 9: ...JOHNSON CONTROLS 9 FORM 160 69 NM4 ISSUE DATE 9 30 2020 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 10: ...14 10 4 521 15 3 4 648 C 2 8 813 2 8 813 2 11 1 2 902 3 5 1 041 3 9 1 143 3 9 1 143 4 0 1 219 4 0 1 219 D 2 5 1 2 749 2 5 1 2 749 2 5 1 2 749 2 8 813 3 1 1 2 953 3 1 1 2 953 3 1 1 2 953 3 4 1 016 E 18...

Page 11: ...4 ISSUE DATE 9 30 2020 UNIT DIMENSIONS Figure 3 DIMENSIONS K COMPRESSOR UNITS FT IN MM Refer to Table 1 on page 10 for specific dimensions based on Evaporator Condensor shell combinations M LOW VOLTAG...

Page 12: ...4 3 231 3 851 1 747 7 086 3 214 8 966 4 067 5 520 2 504 8 755 3 971 N 7 088 3 215 3 604 1 635 7 244 3 286 9 319 4 227 5 758 2 612 9 320 4 227 E 10 692 4 849 6 554 2 973 13 316 6 039 14 334 6 501 9 502...

Page 13: ...980 N3 22000 48400 N4 22800 50160 EB 37200 81840 EC 38900 85580 ED 40600 89320 E2 33400 73480 E3 34500 75900 E4 35600 78320 SHELL CODE WEIGHT KGS FB 41500 91300 FC 43200 95040 FD 44800 98560 F3 37600...

Page 14: ...41360 B5 19700 43340 CB 28900 63580 CC 30400 66880 CD 32500 71500 C2 23100 50820 C3 25400 55880 C4 27800 61160 DB 31400 69080 DC 32900 72380 DD 34300 75460 SHELL CODE WEIGHT KGS DE 35100 77220 D2 271...

Page 15: ...JOHNSON CONTROLS 15 FORM 160 69 NM4 ISSUE DATE 9 30 2020 LD19865 Condenser Figure 5 150 DESIGN CONDENSER NO HOT GAS BYPASS...

Page 16: ...t orienta tion is necessary for proper fit 3 Install discharge nozzle onto condenser heat ex changer connection using the proper gaskets and hardware Verify that the discharge pipe is level in both di...

Page 17: ...14 5DA 1000 7 300 3 318 DA 1000 6 800 3 091 5DB 1100 7 300 3 318 DB 1100 6 800 3 091 PREMIUM EFFICIENCY MOTORS 60 HERTZ 50 HERTZ MOTOR CODE HP WEIGHT WEIGHT MOTOR CODE HP WEIGHT WEIGHT LBS KGS LBS KGS...

Page 18: ...00 3 091 5DB 1100 7 300 3 318 DC 1200 7 050 3 205 5DC 1200 7 300 3 318 DD 1300 7 300 3 318 5DD 1300 7 300 3 318 DE 1400 7 300 3 318 5DE 1400 7 500 3 409 DF 1500 7 500 3 409 5DF 1500 7 500 3 409 5DG 16...

Page 19: ...igerant liquid piping beneath the evaporator and condenser Be sure the fill piece orifice plate gaskets and hardware are properly installed Figure 8 LIQUID LINE RE ASSEMBLY LD09435a 8 Tighten all hard...

Page 20: ...Y LD09430 Compressor 2 Compressor 1 Motor Isolation Valve with Actuator CONDENSER EVAPORATOR VSOP Panel Compressor Support Oil Drain Line Flexible Metal Braided Oil Drain Line O Ring O Ring O Ring O R...

Page 21: ...e The Variable Speed Drive will be shipped with glycol in the cooling system The Variable Speed Drive coolant must be changed to the inhibitor provided with the shipped loose items prior to starting t...

Page 22: ...Field Con trol Modifications Form 160 69 PW2 5 Re connect all unit wiring and harnesses refer to Unit Wiring and Field Control Modifications Form 160 69 PW2 LD19864 Lifting Holes Lifting Holes Figure...

Page 23: ...lsius multiply by 5 9 or 0 5556 Example 10 0 F range x 0 5556 5 6 C range Table 10 SI METRIC CONVERSION MEASUREMENT MULTIPLY ENGLISH UNIT BY FACTOR TO OBTAIN METRIC UNIT Capacity Tons Refrigerant Effe...

Page 24: ...ennsylvania USA 17349 1 800 524 1330 Subject to change without notice Printed in USA Copyright by Johnson Controls 2020 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 69 NM4 920 Issue Date Septe...

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