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JOHNSON CONTROLS

3

FORM 160.79-PW2 

ISSUE DATE: 01/31/2019

CHANGEABILITY OF THIS DOCUMENT

In complying with Johnson Controls’ policy for con-

tinuous product improvement, the information con-

tained in this document is subject to change without 

notice. Johnson Controls makes no commitment to 

update or provide current information automatically 

to the manual or product owner. Updated manuals, if 

applicable, can be obtained by contacting the nearest 

Johnson Controls Service office or accessing the John-

son Controls QuickLIT website at 

http://cgproducts.

johnsoncontrols.com

.

It is the responsibility of rigging, lifting, and operating/ 

service personnel to verify the applicability of these 

documents to the equipment. If there is any question 

regarding the applicability of these documents, rig-

ging, lifting, and operating/service personnel should 

verify whether the equipment has been modified and 

if current literature is available from the owner of the 

equipment prior to performing any work on the chiller.

CHANGE BARS

Revisions made to this document are indicated with 

a line along the left or right hand column in the area 

the revision was made. These revisions are to technical 

information and any other changes in spelling, gram-

mar or formatting are not included.

ASSOCIATED LITERATURE 

MANUAL DESCRIPTION 

FORM NUMBER

Operation - YD Style D Optiview Control Center

160.79-O3

Wiring Diagram - YD Style D with Optiview Control Center and Electro-Mechanical Starter

160.79-PW4

Wiring Diagram - YD Style D with Optiview Control Center and Modbus SSS/VSD

160.79-PW5

Summary of Contents for YD

Page 1: ...DATE ________ APPROVAL DATE ________ CONSTRUCTION DATE _______ Supersedes 160 79 PW2 616 Form 160 79 PW2 119 FIELD CONTROL MODIFICATIONS FOR YD CHILLER STYLE D WITH OPTIVIEW CONTROL CENTER Issue Date...

Page 2: ...this document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in que...

Page 3: ...these documents to the equipment If there is any question regarding the applicability of these documents rig ging lifting and operating service personnel should verify whether the equipment has been m...

Page 4: ...JOHNSON CONTROLS 4 FORM 160 79 PW2 ISSUE DATE 01 31 2019 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 5: ...Thermal Type Flow Sensor 12 Digital Type Flow Sensors 12 Electro Mechanical Starter Manual Reset Overloads 12 Remote Current Limit Setpoint with 0 10VDC 2 10VDC 0 20mA 4 20mA or Pulse Width Modulation...

Page 6: ...Manual Reset Overloads 2300 To 4160 Volts U l Or C S A Approved Units Only 12 FIGURE 14 Electro Mechanical Starter Manual Reset Overloads 2300 To 4160 Volts U l Or C S A Approved Units Only 13 FIGURE...

Page 7: ...ication of Sequence Control Kit so only one unit is running when a single unit can carry the cooling load 2 When multiple unit installations are controlled by an EMS a remote run stop switch input is...

Page 8: ...signal a 0 to 10 or 2 to 10 volt D C signal 7 The Building Automation System BAS may be interfaced with the chiller OptiView Control Center to provide unified chiller plant system control The BAS Syst...

Page 9: ...not per mitted to start due to a CYCLING shutdown condition The unit will automatically restart after the cycling condition is no longer present Unit Operation Manual Form 160 79 O1 provides a list an...

Page 10: ...M EMS When the OptiView Control Center is in the Digital Analog or ISN remote operating mode and the Local Run Stop is in the RUN mode with the Remote Run Stop Switch contact connected to TB4 1 and TB...

Page 11: ...UNIT SEQUENCE For multiple chiller installation application Multi Unit Sequence contacts are available to start and stop each unit The maintained closure of a device contacts across terminals 1 and 9...

Page 12: ...0 available at additional cost When condenser water is flowing the flow switch contact will close Opening of the condenser water flow switch contacts for 2 continuous seconds will cause unit shutdown...

Page 13: ...ion this jumper Important The signal type used for Re mote Current Limit Setpoint reset and the signal type used for Remote Leaving Chilled Liquid Temperature setpoint re set must be the same For exam...

Page 14: ...4 X 4 375 100 17 5 82 5 83 LD06832 Figure 17 REMOTE CURRENT LIMIT SETPOINT WITH PWM SIGNAL PWM The Pulse Width Modulation input is in the form of a 1 to 11 second relay contact closure that applies 1...

Page 15: ...oint then a 0 10VDC signal must be used for Leaving Chilled Liquid Temperature reset LD04500 Figure 18 REMOTE CURRENT LIMIT SETPOINT WITH 0 1VDC OR 2 10VDC SIGNAL 0 10VDC As shown in Figure 18 on page...

Page 16: ...H 0 20MA OR 4 20MA SIGNAL 4 20mA As shown in Figure 19 on page 16 con nect input to Micro Board J22 4 signal and J22 5 Gnd A 4mA signal produces a 0 F offset A 20mA signal produces the maximum allowed...

Page 17: ...int would be set to 44 F as follows OFFSET F 5 1 10 10 4 10 10 40 10 4 F SETPOINT F 40 4 44 F EXTERNAL SIGNAL FOR REFRIGERATION UNIT FAILURE When the Safety Shutdown Contacts see Figure 3 on page 9 ar...

Page 18: ...o Unit Operation Manual Form 160 79 O1 When flow is sensed the flow sensor contacts are closed Opening of the flow sensor contacts no flow for 2 continuous seconds causes a cycling shutdown displaying...

Page 19: ...des 6 Each 115VAC field connected inductive load i e relay coil motor starter coil etc shall have a tran sientsuppressorwired byothers inparallelwithits coil physically located at the coil Spare trans...

Page 20: ...Pennsylvania USA 17349 800 861 1001 Subject to change without notice Printed in USA Copyright by Johnson Controls 2019 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 79 PW2 119 Issue Date Januar...

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