YORKVILLE Parasource PS10P, Service Manual

Page 1: ...ing SMT components requires expensive specialized de soldering equipment and training Yorkville Sound will repair and replace defective SMT components to ensure proper quality assurance and installation is maintained U S A Yorkville Sound Inc 4625 Witmer Industrial Estate Niagara Falls New York 14305 USA Voice 716 297 2920 Fax 716 297 3689 WORLD HEADQUARTERS CANADA Yorkville Sound Limited 550 Gran...

Page 2: ... de la propre ventilation Ne procédez pas à l installation près de source de chaleur tels que radiateurs registre de chaleur fours ou autres appareils incluant les amplificateurs qui produisent de la chaleur Les dispositifs marqués d une symbole d éclair sont des parties dangereuses au toucher et que les câblages extérieurs connectés à ces dispositifs de connection extérieure doivent être effectiv...

Page 3: ...84 DPST ROKR SW QUIK 250 AC PWR IEC6 1 16 4088 RECEPTACLE V LOCK INLET 1 17 Z1479 YORKVILLE LOGO 1 23 X 1 23 LEXAN 1 18 8118 PS10P SKID PAD 1 2 X 1 1 4 X 5 7 8 2 19 8119 PS12P SKID PAD 1 2 X 1 1 4 X 6 3 4 2 20 8120 PS15P SKID PAD 1 2 X 1 1 4 X 9 1 2 2 21 8116 RUBBER FOOT 0 750 X2 500 PS SERIES 20 22 8117 RUBBER FOOT 0 620 X1 500 PS SERIES 2 23 8935 1 4 20 X 23MM JOINT CONN BOLT B O 6 24 2491 10 00...

Page 4: ...SMT T R 4 7393 _8R 30W 1 00 DRIVER BMS 1 8088 _10U 16V 10 CAP 0805 SMT X6S 7 7884 IRS20957S DIG AUDIO DRVR SMT SOIC 3 8933 FLYWARE BOLT 1 4 20 W PLASTIC CAP 5 7697 _22U 16V 5 CAP 5X5 5 SMT ELC 2 8002 TEST POINT MINIATURE SMT 19 9000 ADAPTOR FLANGE FOR HORN 1 7811 100U 25V 20 CAP 8X5 4 SMT ELE 1 8188 XF3955 GATE DRIVE XFMR SMT 2 8206 YORKVILLE LOGO METALPHOTO 1 8109 BAV21WS 200V 0A2 SOD323 SMT 36 8...

Page 5: ...AL 18 22AWG 6 7877 __2U2 100V 20 CAP 1812 SMT X7R 15 7623 W125 1M50 1 0805 SMT RES 1 2491 10 00 AMP CIRCUIT BREAKER TE 1 7735 __4U7 50V 10 CAP 1210 SMT CER 15 8165 MMBTA92 PNP SOT 23 SMT 23 4153 2POS XSISTOR TO220SPRING 6 8088 _10U 16V 10 CAP 0805 SMT X6S 7 7806 MMBF4391LT1 NCH JFET SOT 23 SMT T R 4 3810 4 NYLON CABLE TIE 3 7697 _22U 16V 5 CAP 5X5 5 SMT ELC 2 7884 IRS20957S DIG AUDIO DRVR SMT SOIC...

Page 6: ...L BLACK 7 7877 __2U2 100V 20 CAP 1812 SMT X7R 15 7623 W125 1M50 1 0805 SMT RES 1 10010 CAST HANDLE PS10P PS12P PS15P 7 1 7735 __4U7 50V 10 CAP 1210 SMT CER 15 8165 MMBTA92 PNP SOT 23 SMT 23 7393 _8R 30W 1 00 DRIVER BMS 1 8088 _10U 16V 10 CAP 0805 SMT X6S 7 7806 MMBF4391LT1 NCH JFET SOT 23 SMT T R 4 8933 FLYWARE BOLT 1 4 20 W PLASTIC CAP 6 7697 _22U 16V 5 CAP 5X5 5 SMT ELC 2 7884 IRS20957S DIG AUDI...

Page 7: ... 20 CAP 1206 SMT X7R C132 7737 _10N 50V 10 CAP 0805 SMT X7R D43 7914 MMBZ5231B 5V1 0W35 5 SMT ZEN Q34 7837 MMBT5401 PNP SOT 23 SMT R95 7679 W100 4K99 1 0805 SMT RES C49 7811 100U 25V 20 CAP 8X5 4 SMT ELE C133 8096 470N 100V 10 CAP 1206 SMT X7R D44 7750 CDSF4148 75V 0A15 1005 SMT Q35 7665 MMBT4401 NPN SOT 23 SMT R97 7679 W100 4K99 1 0805 SMT RES C51 5516 _47N 2000V 10 CAP AXL POLYPROP BULK C134 773...

Page 8: ...1K 5 0805 SMT RES R265 7759 W250 100K 5 1206 SMT RES R179 7821 W125 10R0 1 0805 SMT RES R266 7759 W250 100K 5 1206 SMT RES R180 7821 W125 10R0 1 0805 SMT RES R267 7626 W100 100K0 1 0805 SMT RES R181 7672 W125 348R0 1 0805 SMT RES R268 7626 W100 100K0 1 0805 SMT RES R182 7821 W125 10R0 1 0805 SMT RES R269 8189 W125 4K02 0 1 0805 SMT RES R183 8160 W125 91K 5 0805 SMT RES R270 5061 W125 2K87 1 0805 S...

Page 9: ...528 SMT TANT D56 8109 BAV21WS 200V 0A2 SOD323 SMT C40 7741 __2N2 50V 10 CAP 0805 SMT X7R C204 7734 __1U0 50V 10 CAP 1206 SMT CER D201 6772 BRIDGE 25A 400V WIRE LEAD SIP C41 7741 __2N2 50V 10 CAP 0805 SMT X7R C205 8009 _82N 100V 10 CAP 0805 SMT X7R D202 7848 MURA240T3 400V 2A 403D SMT C42 7748 _47P 100V 5 CAP 0805 SMT NPO C206 8009 _82N 100V 10 CAP 0805 SMT X7R D203 6845 MUR1640CTG 400V 8A DIODE DU...

Page 10: ...TURE SMT R32 7637 W125 3K32 1 0805 SMT RES R117 7998 W750 0R 1 2010 SMT JMP TP14 8002 TEST POINT MINIATURE SMT R33 7621 W100 1K0 1 0805 SMT RES R118 7852 W250 10R 5 1206 SMT RES TP201 8002 TEST POINT MINIATURE SMT R34 7637 W125 3K32 1 0805 SMT RES R119 7852 W250 10R 5 1206 SMT RES TP202 8002 TEST POINT MINIATURE SMT R35 7637 W125 3K32 1 0805 SMT RES R120 7852 W250 10R 5 1206 SMT RES TP205 8002 TES...

Page 11: ... 8109 BAV21WS 200V 0A2 SOD323 SMT C40 7741 __2N2 50V 10 CAP 0805 SMT X7R C204 7734 __1U0 50V 10 CAP 1206 SMT CER D201 6772 BRIDGE 25A 400V WIRE LEAD SIP C41 7741 __2N2 50V 10 CAP 0805 SMT X7R C205 8009 _82N 100V 10 CAP 0805 SMT X7R D202 7848 MURA240T3 400V 2A DIO 403D SMT C42 7748 _47P 100V 5 CAP 0805 SMT NPO C206 8009 _82N 100V 10 CAP 0805 SMT X7R D203 6845 MUR1640CTG 400V 8A DIODE DUAL CC C43 80...

Page 12: ...S R113 7637 W125 3K32 1 0805 SMT RES TP11 8002 TEST POINT MINIATURE SMT R29 7852 W250 10R 5 1206 SMT RES R114 8177 W125 4K12 1 0805 SMT RES TP12 8002 TEST POINT MINIATURE SMT R30 8012 1W00 4R7 5 2512 SMT RES R115 7649 W125 1K50 1 0805 SMT RES TP13 8002 TEST POINT MINIATURE SMT R31 7611 1W00 100K 5 2512 SMT RES R116 7633 W100 2K74 1 0805 SMT RES TP14 8002 TEST POINT MINIATURE SMT R32 7637 W125 3K32...

Page 13: ...X5 4 SMT ELE C133 8096 470N 100V 10 CAP 1206 SMT X7R D44 7750 CDSF4148 75V 0A15 1005 SMT Q35 7665 MMBT4401 NPN SOT 23 SMT R97 7679 W100 4K99 1 0805 SMT RES C51 5516 _47N 2000V 10 CAP AXL POLYPROP BULK C134 7734 __1U0 50V 10 CAP 1206 SMT CER D45 7830 MM3Z12VT1G 12V0 0W2 5 SMT ZEN Q206 6975 SPW35N60CFD MOSFET N CN 600V TO 247 R98 7928 W125 10K00 0 1 0805 SMT RES C53 7735 __4U7 50V 10 CAP 1210 SMT CE...

Page 14: ...9 W250 100K 5 1206 SMT RES R180 7821 W125 10R0 1 0805 SMT RES R267 7626 W100 100K0 1 0805 SMT RES R181 7672 W125 348R0 1 0805 SMT RES R268 7626 W100 100K0 1 0805 SMT RES R182 7821 W125 10R0 1 0805 SMT RES R269 8189 W125 4K02 0 1 0805 SMT RES R183 8160 W125 91K 5 0805 SMT RES R270 5061 W125 2K87 1 0805 SMT RES R184 8160 W125 91K 5 0805 SMT RES R271 7679 W100 4K99 1 0805 SMT RES R185 7821 W125 10R0 ...

Page 15: ...5 2K2 5 0805 SMT RES C36 8141 100U 10V 20 CAP 3528 SMT TNT R4 7866 W125 1M 5 0805 SMT RES R103 7854 W125 47R 5 0805 SMT RES C37 8139 _22U 25V 20 CAP 1210 SMT X7R R5 7866 W125 1M 5 0805 SMT RES R105 7898 W125 1K02 0 1 0805 SMT RES C41 7871 470P 50V 5 CAP 0603 SMT NPO R6 DEL7861 W125 10K 5 0805 SMT RES R106 7897 W125 330R 0 5 0805 SMT RES C42 7871 470P 50V 5 CAP 0603 SMT NPO R7 DEL7861 W125 10K 5 08...

Page 16: ...50 1M0 1 1206 SMT RES C232 5827 150N 250V 20 CAP BLK X2 15MM AC L219 7974 1000UH 10 COIL 12MM SMT R85 7675 W125 1K21 1 0805 SMT RES R255 7980 2W00 0R1 5 2512 SMT RES C233 5827 150N 250V 20 CAP BLK X2 15MM AC PCB M1525 PS10P ASSY PCB R86 7675 W125 1K21 1 0805 SMT RES R256 7980 2W00 0R1 5 2512 SMT RES C236 7734 __1U0 50V 10 CAP 1206 SMT CER Q1 6972 IRFB4227PBF TO220 NCH MFET TM R87 7864 W125 100K 5 ...

Page 17: ...83 __2N7 100V 10 CAP 0805 SMT C0G C120 5665 1500U 100V 20 CAP BLK 22X35MM D23 7830 MM3Z12VT1G 12V0 0W2 5 SMT ZEN Q23 8022 MMBTA64LT1G PNP DARL SOT 23 SMT R67 7900 W125 30K 0 5 0805 SMT RES C41 5979 100N 50V 5 CAP 0805 SMT X7R C121 5665 1500U 100V 20 CAP BLK 22X35MM D24 8109 BAV21WS 200V 0A2 SOD323 SMT Q24 7701 MMBTA14 NPN DARL SOT 23 SMT R68 8093 1W00 15K 5 2512 SMT RES C42 7748 _47P 100V 5 CAP 08...

Page 18: ...1 0805 SMT RES TP20 8002 TEST POINT MINIATURE SMT R150 8131 W500 10R 5 1210 SMT RES R234 7626 W100 100K0 1 0805 SMT RES TP21 8002 TEST POINT MINIATURE SMT R151 7626 W100 100K0 1 0805 SMT RES R235 7865 W125 150K 5 0805 SMT RES U1 7949 ZXGD3002E6 GATE DRVR 9A SMT SOT326 R152 7624 W100 100R 1 0805 SMT RES R236 8189 W125 4K02 0 1 0805 SMT RES U2 6666 LM5008A 100V REG 0A35 BUCK SW SMT R153 7820 W100 49...

Page 19: ...783 __2N7 100V 10 CAP 0805 SMT C0G C120 5665 1500U 100V 20 CAP BLK 22X35MM D23 7830 MM3Z12VT1G 12V0 0W2 5 SMT ZEN Q23 8022 MMBTA64LT1G PNP DARL SOT 23 SMT R67 7900 W125 30K 0 5 0805 SMT RES C41 5979 100N 50V 5 CAP 0805 SMT X7R C121 5665 1500U 100V 20 CAP BLK 22X35MM D24 8109 BAV21WS 200V 0A2 SOD323 SMT Q24 7701 MMBTA14 NPN DARL SOT 23 SMT R68 8093 1W00 15K 5 2512 SMT RES C42 7748 _47P 100V 5 CAP 0...

Page 20: ...1 0805 SMT RES TP20 8002 TEST POINT MINIATURE SMT R150 8131 W500 10R 5 1210 SMT RES R234 7626 W100 100K0 1 0805 SMT RES TP21 8002 TEST POINT MINIATURE SMT R151 7626 W100 100K0 1 0805 SMT RES R235 7865 W125 150K 5 0805 SMT RES U1 7949 ZXGD3002E6 GATE DRVR 9A SMT SOT326 R152 7624 W100 100R 1 0805 SMT RES R236 8189 W125 4K02 0 1 0805 SMT RES U2 6666 LM5008A 100V REG 0A35 BUCK SW SMT R153 7820 W100 49...

Page 21: ... SMT TNT R2 7856 W125 470R 5 0805 SMT RES R91 7823 W100 18K2 1 0805 SMT RES C37 8139 _22U 25V 20 CAP 1210 SMT X7R R3 7856 W125 470R 5 0805 SMT RES R94 7861 W125 10K 5 0805 SMT RES C38 5979 100N 50V 5 CAP 0805 SMT X7R R4 7866 W125 1M 5 0805 SMT RES R95 5066 W125 22K1 1 0805 SMT RES C39 5979 100N 50V 5 CAP 0805 SMT X7R R5 7866 W125 1M 5 0805 SMT RES R96 7765 W063 10R 5 0603 SMT RES C41 7871 470P 50V...

Page 22: ...OUTB 5 INA 2 VS 6 GND 3 INB 4 OUTA 7 NC 1 NC 8 MIC4424 6652 U19 SO8 OUTB 5 INA 2 VS 6 GND 3 INB 4 OUTA 7 NC 1 NC 8 MIC4424 6652 U22 SO8 MIC4424 6652 OUTB 5 INA 2 VS 6 GND 3 INB 4 OUTA 7 NC 1 NC 8 U20 W250 100K 1206 R194 W250 100K 1206 R195 W250 100K 1206 R192 W250 100K 1206 R193 ELE 8mm 100U 25V C49 4 3 4PIN OPTO COUPLER FOD814 8107 U6B RELAY 1C 3105 K1B 5V1 SOT 23 D46 W100 182K 0805 R203 W100 100...

Page 23: ...X35MM 1500U 100V C122 0805 50V 2N2 C98 0805 10N 50V C79 1206 100N 100V C100 0805 10N 50V C70 1206 100N 100V C101 W125 1K62 0805 R102 W125 1K62 0805 R101 0805 50V 2N2 C81 AGND AGND WOOFER WOOFER W100 4K99 0805 R95 W100 4K99 0805 R58 10N 0805 50V C12 3N3 0805 25V C34 AGND 100N 0805 50V C43 100N 0805 50V C44 WOOFER 1 12VW 12VW 12VW 12VW 12VW 12VW SOD 123 MMSZ4690T1G 5V6 D18 SOT 23 MMBT4401 7665 Q28 W...

Page 24: ...1812 100V 2U2 C5 120uH 2910 L11 W100 9K09 0805 R81 W100 100R 0805 R261 CSD1 CSD2 W125 45K3 0805 R264 W125 45K3 0805 R45 W125 562K 0805 R4 1W00 39K 2512 R134 15 5V OUTW OUTPUT 1 64UH 6672 L6 TP1 TP5 TP6 TP20 TP22 W100 13K 0805 R44 1W00 47K 2512 R51 W100 2K74 0805 R116 W100 2K32 0805 R111 W125 3K32 0805 R112 1206 1U 25V C33 IRS20957S 7884 SO16 VSS 4 VDD 1 LO 10 CSD 2 IN 3 VS 13 HO 14 OCSET 7 CSH 16 ...

Page 25: ...R122 1206 25V 1U C91 W100 1M0 0805 R132 W100 7K50 0805 R213 W125 1M50 0805 R214 1N 0805 50V C71 W100 221R 0805 R215 100N 0805 50V C117 SO8 LM393D 7661 1 3 2 U27A 7 5 6 SO8 LM393D 7661 U27B V 8 V 4 SO8 LM393D 7661 U27C W125 4K02 0805 R236 W125 4K02 0805 R244 W125 8K25 0805 R239 W125 150K 0805 R235 W125 150K 0805 R243 77V 77V OUTPUT 2 10N 0805 50V C136 10N 0805 50V C138 12VH 12VH 12VH W100 20K5 0805...

Page 26: ...A14LTIG 7701 Q24 SOT 23 TA64 8022 Q27 W125 348R0 0805 R142 91K W125 0805 R131 W125 10R0 0805 R186 SOD 323 12V0 D23 W125 348R0 0805 R143 91K W125 0805 R183 SOT 23 MMBTA14LTIG 7701 Q29 DSPGND 15V 15V W125 10R0 0805 R141 W125 10R0 0805 R180 16V 16V SOT 23 MMBT4401 7665 Q18 W125 10R0 0805 R173 SOD 323 12V0 D8 SOT 23 MMBT5401 7837 Q17 12VW 12VW SOT 23 MMBTA14LTIG 7701 Q16 SOT 23 TA64 8022 Q19 W125 348R...

Page 27: ...IOMETERS AND KNOBS PINOUT DIAGRAMS DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01 RELEASED FOR PRODUCTION CHANGE R275 VALUE FROM 2K74 7633 TO 8K66 8321 19 JAN 2018 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE 10 MAY 2018 PC 9222 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE PC 13...

Page 28: ...5 6507 6507 5665 5827 6545 4208 5971 6975 3105 6622 6772 6975 5262 7659 6763 5971 5665 5665 4167 5665 5666 5840 6845 6843 8107 4146 5262 6545 6545 6972 5665 5 5 1 6 3109 1U 34K0 10N 1U 7837 MURA240 DNS 2U2 1U 33K 1U 41K2 4K99 S3D 100N DNS 100N S316 68R1 371B 1N 47R5 40V 4U7 4U7 10R MURA240 MURA240 10K0 1M0 20K5 15K0 47P 7837 1U 1U 100N 10V0 2K32 1K0 1K0 200V FDT3612 MJD253T4G 1000UH 10C 1U 100R 22...

Page 29: ...PE R265 R293 R 2 4 9 D54 C237 C90 C239 SHLD2 R53 C113 340V ZD201 R157 C204 R212 R269 R 2 4 6 C17 U 1 0 SCOPE 86 3V R 2 5 0 86 3V SCOPE 1668 1N 1U 8K66 348R0 1U 4K99 1K0 7701 10R0 10R0 1N 3K32 1U DNS DNS DNS 47P DNS AD825 DNS 13K DNS 10N 22R DNS 2N2 10R 2N2 1K0 249R0 5V1 1U 15V0 150K0 10N 10R0 100R 1R0 100K0 1K0 10K00 348R0 10N 100K0 100K0 7701 7701 10N 1U S316 MC33079D 3K32 7806 221R 200V DNS 200V...

Page 30: ...le 10 May 18 PS10PCE EML Rev 01 Tmp Rev TemplateRev THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD USE THESE NOTES TO ASSEMBLE OR PREPARE PARTS BEFORE INSERTING INTO PCB AND ALSO PRIOR TO WAVE PCB PRE ASSEMBLY DOCUMENTATION DO NOT GET SILICONE ON PINS APPLY 1 WIDE KAPTON TAPE OVER PIN AND LEADS ON T1 FOR YS PN 6622 USE NYLON SPACER PN 8607 SILI...

Page 31: ...E SOLDERING AFTER WAVE SOLDERING SOLDER SHLD 2 TO BOTTOM OF PCB WHERE SHOWN 9067 8607 9067 HAND SOLDER SHLD2 IN 4 PLACES 1 THERMISTOR R272 YS 6619 IS HAND INSERTED 2 DO NOT STUFF COMPONENTS MARKED WITH DNS IN THE LAYOUT PADS WITH NO COMPONENT OUTLINE OR REF DESIGNATOR ARE ALSO NOT STUFFED 3 ADD APPROPRIATE SPACERS TO LEGS OF XTRS AND RECTIFIERS AS INDICATD IN PICS 1 3 SEE ALSO PRE ASSEMBLY NOTES 4...

Page 32: ...IOMETERS AND KNOBS PINOUT DIAGRAMS DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01 RELEASED FOR PRODUCTION CHANGE R275 VALUE FROM 2K74 7633 TO 8K66 8321 19 JAN 2018 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE 10 MAY 2018 PC 9222 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE PC 13...

Page 33: ...9 50V W125 5K36 R148 0805 1210 4U7 C113 50V 0805 100N C23 50V SMT CMPT4401 Q8 7665 D10 5V1 0W35 1206 C25 16V 10U 4 RTN 7 VCC 3 RCL 5 FB 6 RT_SD 2 BST 1 SW 8 VIN 7963 LM5008A U21 0805 2N2 C14 50V 3K32 1 8W 0805 R36 1210 4U7 C104 50V 1206 1U C7 25V 200V D7 BAV21 77V 0805 47P C16 100V 1 8W 274K R11 0805 1206 470N C5 100V TP14 1 VCC 3 GND 2 IN1 4 SINK 5 IN2 6 SOURCE ZXGD3002E6 U1 7949 160V C86 680N 12...

Page 34: ...C36 200V 100V C38 100N 1812 2U2 C55 100V 1W0 4R7 R56 2512 348R0 1 8W 0805 R103 1K21 1 8W 0805 R95 0805 1N C96 50V 5 Vcc 2 GND U18 B 4 IN 3 IN 1 OUT 8124 TLV3201 U18 A 0805 100N C45 50V 0805 47P C48 100V 0805 2N2 C41 50V 3K32 1 8W 0805 R112 0805 15N C70 50V AGND1 0805 47P C42 100V 1206 100N C101 100V 160V C87 680N 1812 2U2 C56 100V AUDIO IN AGND1 1K 1W00 2512 R50 5V1 77V 15LS GND GND1 POS AMP 5 6 7...

Page 35: ... 15K 1W00 2512 R68 AGND2 200V D34 BAV21 1 8W 3K32 R109 0805 W125 1K800 R110 0805 10 1206 1U C76 50V 160V C88 680N 15LS 10R W250 1206 R77 1206 1U C75 50V 22R 1W00 2512 R62 77V 1W00 33K R60 2512 77V 77V 2220 2U2 C61 200V HORN 100V C62 100N HORN 2220 2U2 C77 200V 1W0 4R7 R78 2512 TP5 0805 3N3 C37 25V 0805 10U C91 10V 1206 C71 16V 10U 0805 47P C74 100V 0805 2N2 C65 50V 1206 1U C57 25V 10R0 0 1W 0805 R...

Page 36: ... 8 S 7 S 4 FB 3 BP 2 S 5 D LNK306G U202 8158 W250 10R R277 1206 0805 2N7 C239 100V TP205 D207 MURA240T3 BPGNDPS 1W5 40V D216 1W5 40V D214 22X45MM 1200U C215 200V SMT 100U C52 25V 1 8W 1K0 R258 0805 1 8W 475R0 R259 0805 MURA240T3 D45 0805 22P C50 50V TP12 20V D39 1206 1U C83 50V 5 4 9 8 11 6 7 10 2 1 T1 400W 1226 D203 MUR1640CTG MURA240T3 D202 1W00 47K R128 2512 1W00 47K R123 2512 1W00 47K R125 251...

Page 37: ...T 300 10 6 V T V T 6 3 0 0 V R R R 3 1 T R 10K 2R5 2R5 8629 spacer 6972 6972 5 9 7 1 5971 5516 6619 6545 5827 4169 5971 6620 6620 6972 6972 5635 6845 5663 6843 5663 6545 5827 4162 6620 3021 1226 4 1 6 2 6772 4146 6633 6633 6545 4019 6763 5972 6975 6975 5262 4169 6545 5910 5910 5635 4167 64UH IRFB4227 680N 1000U 200V 250V 1N 250V 250V 1N 250V 1N 160V 46UH 1 6 0 V 160V 1000U 35V 35V 400V 1N 250V 150...

Page 38: ... R30 R7 R14 D20 R124 U6 D52 D211 D202 R90 U205 R6 C202 R243 T201 C77 Q14 U5 U11 100K 22U 20V 100V0 357K 91K 1K0 5V1 1M0 200V 5V1 4K02 3N3 1U 5V1 2N2 1K0 3K32 1K50 10U 2N2 100N 200V 4K99 10N 10U 3K32 13K 2N2 1U 100N 200V 100N 3K32 10U 100K 13K 1K0 ES1H ES1H 1E2 10R 1U 1E2 22P 2K32 200V 1K62 4U7 1U LM5008A 10N 100P 10R0 4K99 200V 100N 4K99 100N DNS 681R 1K50 100N 200V 1K21 10N 10K00 3K32 200V 3K32 3...

Page 39: ...ORE RTV 8 RTV UNDER COILS L3 L5 AND L6 YS 6620 BEFORE SECURING WITH TIE WRAPS THEN RTV AROUND THE SIDES SEE CAUTION NOTE IN LAYOUT AND DOCUMENTATION PICTURES FOR SECURING R216 TO L206 WITH RTV 9 NOTE THAT THIS BOARD USES A WAVE SHIELD THAT REQUIRES THE SOLDER WAVE BE SET TO THE PROPER HEIGHT AND SPEED 10 AFTER WAVE AND PCB FINISHING PLEASE PLACE BOARD ON RACK SMT COMPS SIDE UP FOR TRANSPORT TO WIR...

Page 40: ...OR PRODUCTION 10 SEP 2013 PS12P AND PS15P 22 NOV 2013 06 JAN 2014 V03 PC 8620 CHANGE L219 FROM YS 8001 TO YS 7974 CHANGE C29 FROM YS 7875 TO YS 8092 29 MAY 2014 REVISED PER QPS REPORT 24 JUN 2014 VALUE 15N YS 7798 PC8641 REPLACE 10N CAPS C70 C79 WITH PC8634 REPLACE 6634 SURGISTOR WITH 2 6633 SURGISTORS PC8687 REPLACE R145 357K YS 7639 WITH 274K YS 7686 19 AUG 2014 13 NOV 2014 ADDED NOTE 10 FOR PLA...

Page 41: ...1210 4U7 C113 50V W125 5K36 R148 0805 0805 100N C23 25V SMT CMPT4401 Q8 7665 D10 5V1 0W35 1206 C25 16V 10U 4 RTN 7 VCC 3 RCL 5 FB 6 RT_SD 2 BST 1 SW 8 VIN 7963 LM5008A U21 0805 2N2 C14 50V 3K32 1 8W 0805 R36 1210 4U7 C104 50V 1206 1U C7 25V 200V D7 77V 0805 47P C16 100V 1 8W 274K R11 0805 1206 470N C5 100V TP14 1 VCC 3 GND 2 IN1 4 SINK 5 IN2 6 SOURCE ZXGD3002E6 U1 7949 160V C86 680N 1206 1U C99 25...

Page 42: ...77V 2220 2U2 C36 200V 100V C38 100N 1812 2U2 C55 100V 1W0 4R7 R56 2512 348R0 1 8W 805 R103 1K21 1 8W 805 R95 0805 1N C96 50V 4 IN 3 IN 1 OUT 8124 TLV3201 U18 A 5 Vcc 2 GND U18 B 0805 100N C45 25V 0805 47P C48 100V 0805 2N2 C41 50V 3K32 1 8W 0805 R112 0805 15N C70 50V AGND1 0805 47P C42 100V 1206 100N C101 100V 160V C87 680N 1812 2U2 C56 100V AUDIO IN AGND1 1K 1W00 2512 R50 5V1 77V 15LS GND GND1 PO...

Page 43: ...5K 1W00 2512 R68 AGND2 1 8W 3K32 R109 0805 W125 1K800 R110 0805 200V D34 10 1206 1U C76 50V 160V C88 680N 15LS 10R W250 1206 R77 1206 1U C75 50V 22R 1W00 2512 R62 77V 1W00 33K R60 2512 77V 77V 2220 2U2 C61 200V HORN 100V C62 100N HORN 2220 2U2 C77 200V 1W0 4R7 R78 2512 TP5 0805 3N3 C37 25V 0805 10U C91 10V 1206 C71 16V 10U 0805 47P C74 100V 0805 2N2 C65 50V 1206 1U C57 25V 10R0 0 1W 0805 R140 0805...

Page 44: ...37 100V 1 S 8 S 7 S 4 FB 3 BP 2 S 5 D LNK306G U202 8158 W250 10R R277 1206 0805 2N7 C239 100V TP205 D207 MURA240T3 BPGNDPS 1W5 40V D216 1W5 40V D214 SMT 100U C52 25V 25X40MM 330U C215 400V 1 8W 1K0 R258 0805 1 8W 475R0 R259 0805 MURA240T3 D45 0805 22P C50 50V TP12 1206 1U C83 50V 20V D39 5 4 9 8 11 6 7 10 2 1 T1 400W 1226 D203 MUR1640CTG MURA240T3 D202 1W00 47K R128 2512 1W00 47K R125 2512 1W00 47...

Page 45: ...0 10 6 V T V T 6 3 0 0 V R R R 3 1 T R 10K 2R5 2R5 8629 spacer 6972 6972 5 9 7 1 5971 5516 5666 6619 6545 5827 4169 5971 6620 6620 6972 6972 5635 6845 5666 6843 6545 5827 4162 6620 3021 1226 4 1 6 2 6772 4146 6633 6633 6545 4019 6763 5972 6975 6975 5262 4169 6545 5910 5910 5635 4167 64UH IRFB4227 680N 1000U 400V 250V 1N 250V 250V 1N 250V 1N 160V 46UH 1 6 0 V 160V 1000U 35V 35V 400V 1N 250V 150N 27...

Page 46: ...D20 U6 R124 D52 D211 D202 R90 U205 R6 R243 C202 T201 C77 Q14 U5 U11 100K 22U 20V 100V0 357K 91K 1K0 5V1 1M0 200V 5V1 4K02 3N3 1U 5V1 2N2 1K0 3K32 1K50 10U 2N2 100N 200V 4K99 10N 10U 3K32 13K 2N2 1U 100N 200V 100N 3K32 10U 100K 13K 1K0 ES1H ES1H 1E2 10R 1U 1E2 22P 2K32 200V 1K62 4U7 1U LM5008A 10N 10R0 4K99 100P 4K99 100N 200V 100N 681R DNS 1K50 100N 200V 10K00 1K21 10N 3K32 200V 3K32 3K32 5V1 10K0...

Page 47: ...3 INSULATOR FOR COIL L3 IN LOCATION INDICATED THIS IS DONE AFTER WAVE BEFORE RTV 6 RTV UNDER COILS L3 L5 AND L6 YS 6620 BEFORE SECURING WITH TIE WRAPS THEN RTV AROUND THE SIDES SEE CAUTION NOTE IN LAYOUT AND DOCUMENTATION PICTURES FOR SECURING R216 TO L206 WITH RTV 7 NOTE THAT THIS BOARD USES A WAVE SHIELD THAT REQUIRES THE SOLDER WAVE BE SET TO THE PROPER HEIGHT AND SPEED 8 AFTER WAVE AND PCB FIN...

Page 48: ... INFORMATION 12 9 6 3 13 11 10 5 4 8 7 2 1 DATE MODEL S VER DESCRIPTION OF CHANGE D D D D V V V V N N N N D D D D D D D 14 NOV 2014 D V V V V V V V V01 V N N N N N N N N First Release M1521 PCB_DATABASE_HISTORY M1521 PICTURE FOR NOTE 10 BOARDS PLACED UPSIDE DOWN ON RACK AFTER WAVE SOLDERING ...

Page 49: ...1W00 47K 2512 R284 PIC3201 PIC3202 COC32 PIC4901 PIC4902 COC49 PIC5101 PIC5102 COC51 PIC7201 PIC7202 COC72 PIC8301 PIC8302 COC83 PIC8401 PIC8402 COC84 PIC8901 PIC8902 COC89 PIC9001 PIC9002 COC90 PIC9201 PIC9202 COC92 PIC9301 PIC9302 COC93 PIC9601 PIC9602 COC96 PIC9701 PIC9702 COC97 PIC10801 PIC10802 COC108 PIC11101 PIC11102 COC111 PIC11301 PIC11302 COC113 PIC11401 PIC11402 COC114 PIC11601 PIC11602...

Page 50: ...S20957S 7884 SO16 VSS 4 VDD 1 LO 10 CSD 2 IN 3 VS 13 HO 14 OCSET 7 CSH 16 NC 5 COM 9 VB 15 VREF 6 DT 8 NC 12 VCC 11 U5 77V AGND 77V X10 W100 2K74 0805 R106 W100 2K32 0805 R32 PIC701 PIC702 COC7 PIC801 PIC802 COC8 PIC1001 PIC1002 COC10 PIC1101 PIC1102 COC11 PIC1201 PIC1202 COC12 PIC1301 PIC1302 COC13 PIC1401 PIC1402 COC14 PIC1501 PIC1502 COC15 PIC1601 PIC1602 COC16 PIC1701 PIC1702 COC17 PIC1901 PIC...

Page 51: ...SS 4 VDD 1 LO 10 CSD 2 IN 3 VS 13 HO 14 OCSET 7 CSH 16 NC 5 COM 9 VB 15 VREF 6 DT 8 NC 12 VCC 11 U9 77V FOR PS10P ALL COMPONENTS ENCLOSED ARE DNS PIC101 PIC102 COC1 PIC201 PIC202 COC2 PIC301 PIC302 COC3 PIC401 PIC402 COC4 PIC501 PIC502 COC5 PIC601 PIC602 COC6 PIC3301 PIC3302 COC33 PIC3501 PIC3502 COC35 PIC3601 PIC3602 COC36 PIC3801 PIC3802 COC38 PIC3901 PIC3902 COC39 PIC4001 PIC4002 COC40 PIC4201 ...

Page 52: ...SS 4 VDD 1 LO 10 CSD 2 IN 3 VS 13 HO 14 OCSET 7 CSH 16 NC 5 COM 9 VB 15 VREF 6 DT 8 NC 12 VCC 11 U14 AGND2 77V 1W00 33K 2512 R73 4U7 1210 50V C53 PIC901 PIC902 COC9 PIC1801 PIC1802 COC18 PIC2201 PIC2202 COC22 PIC2401 PIC2402 COC24 PIC3701 PIC3702 COC37 PIC4601 PIC4602 COC46 PIC5301 PIC5302 COC53 PIC5401 PIC5402 COC54 PIC5701 PIC5702 COC57 PIC5901 PIC5902 COC59 PIC6001 PIC6002 COC60 PIC6101 PIC6102...

Page 53: ... TP18 TP17 TP16 TP19 TP23 PIC3101 PIC3102 COC31 PIC4501 PIC4502 COC45 PIC5801 PIC5802 COC58 PIC6301 PIC6302 COC63 PIC6901 PIC6902 COC69 PIC8001 PIC8002 COC80 PIC8201 PIC8202 COC82 PIC10401 PIC10402 COC104 PIC10501 PIC10502 COC105 PIC10601 PIC10602 COC106 PIC10701 PIC10702 COC107 PIC10901 PIC10902 COC109 PIC11001 PIC11002 COC110 PIC11201 PIC11202 COC112 PIC11501 PIC11502 COC115 PIC12701 PIC12702 CO...

Page 54: ...ISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01P0 PROTOTYPE RELEASED FOR PRODUCTION REVISED NOTES FOR PRE ASSEMBLY FOR PRE SOLDERING LARGE COILS REVISED NOTES FOR ADDING RTV POST WAVE TO L204 V01 12 DEC 2016 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE 19 JUN 2017 11 JUL 2017 PC 13 10 7 4 1 9 11 12 8 2 ...

Page 55: ...975 3105 6622 6772 6975 5262 7659 6763 5971 5665 5665 4167 5665 5663 5840 6845 6843 8107 4146 5262 6545 6672 6545 6972 5665 5 5 1 6 3109 1U 1U 34K0 10N 1U 7837 MURA240 2U2 1U 33K 1U 41K2 4K99 S3D 100N 100N S316 68R1 371B 1N 47R5 40V 4U7 4U7 10R MURA240 MURA240 10K0 1M0 20K5 15K0 47P 7837 1U 1U 100N 10V0 2K32 1K0 1K0 200V FDT3612 MJD253T4G 1000UH 10C 1U 100R 22K 1U 75K 12V0 1U 120uH 4R7 5V6 100N 10...

Page 56: ... 0 2 C O R 5 PAR801 PAR802 C O R 8 P A R 9 0 1 P A R 9 0 2 C O R 9 P A R 1 1 0 1 P A R 1 1 0 2 C O R 1 1 P A R 1 2 0 1 PAR1202 C O R 1 2 PAR1402 PAR1401 C O R 1 4 PAR1501 PAR1502 C O R 1 5 P A R 1 6 0 1 P A R 1 6 0 2 C O R 1 6 P A R 1 7 0 1 P A R 1 7 0 2 C O R 1 7 P A R 1 8 0 1 P A R 1 8 0 2 C O R 1 8 P A R 1 9 0 1 P A R 1 9 0 2 C O R 1 9 P A R 2 0 0 1 P A R 2 0 0 2 C O R 2 0 P A R 2 1 0 1 P A R 2...

Page 57: ...ARDWARE PARTS REQUIRED FOR THE BUILD USE THESE NOTES TO ASSEMBLE OR PREPARE PARTS BEFORE INSERTING INTO PCB AND ALSO PRIOR TO WAVE PCB PRE ASSEMBLY DOCUMENTATION APPLY 1 WIDE KAPTON TAPE OVER PIN AND LEADS ON T1 FOR YS PN 6622 USE NYLON SPACER PN 8607 DIP LEADS OF COIL L204 YS 3109 IN FLUX THEN IN SOLDER BEFORE PLACEMENT IN PCB APPLY A SMALL AMOUNT OF RTV WHERE LEADS TOUCH THE CORNERS OF THE COIL ...

Page 58: ...2 IN 4 PLACES INJECT SILICONE INTO COILS NOTE SILICONE MUST COME OUT FOR A GOOD FILL SILICONE IS ALSO INJECTED FROM BOTTOM OF PCB IT MUST COME OUT UNDER PART RTV HOLE FOR L204 SEE NOTE 7 1 THERMISTOR R272 YS 6619 IS HAND INSERTED 2 DO NOT STUFF COMPONENTS MARKED WITH DNS IN THE LAYOUT PADS WITH NO COMPONENT OUTLINE OR REF DESIGNATOR ARE ALSO NOT STUFFED 3 ADD APPROPRIATE SPACERS TO LEGS OF XTRS AN...

Page 59: ...GE HISTORY POTENTIOMETERS AND KNOBS PINOUT DIAGRAMS DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01P0 PROTOTYPE RELEASED FOR PRODUCTION V01 12 DEC 2016 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE 19 JUN 2017 PC 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE PC 13 10 7 4 1 9 11 12 ...

Page 60: ...0805 R9 0805 82N C22 100V 10V C36 100U 10 9 8 MC33079D U9 C 12 13 14 MC33079D U9 D 3 2 1 MC33079D U9 A 5 6 7 MC33079D U9 B 0805 82N C24 100V 0603 100N C59 16V VDDINT TO DSP 100N 0805 C4 25V 100N 0805 C3 25V W1 PIN 5 W1 PIN 4 W1 PIN 5 100K W125 0805 R14 4K99 1 8W 0805 R12 0603 470P C2 50V D16 8080 150V C65 50V 47P C35 50V 10N 3 2 1 MC33078D U2 A 2N7 0805 C6 100V 3 2 1 MC33078D U1 A 10K W125 0805 R6...

Page 61: ... W125 0805 R90 4010 Mic In J6 470R W125 0805 R62 0805 47P C47 50V 470R W125 0805 R67 W125 10K R68 0805 0603 470P C30 50V 8 V 4 V U12 C 0805 100N C49 25V 0805 82N C48 100V M B P1 A 4459 10K Line Level 0805 100N C51 25V 0805 82N C50 100V 0805 100N C54 25V 0805 82N C53 100V W125 150K R27 0805 3696 K1 B W125 1K00 R92 0805 K1 A 3696 MIC H P 100N 0805 C33 25V 2K74 1 8W 0805 R71 3 2 1 MC33078D U10 A 0603...

Page 62: ...18 5V U5 0805 100N C68 25V 0805 2N7 C25 100V W063 10R R16 0603 1206 10U C85 10V 10R W063 0603 R96 INPUT CONTROLS W125 R40 1K00 0805 W125 R106 330R0 0805 DOWN Alternate S9 A 3522 UP Bass Boost DOWN UP S8 B 3522 Alternate w Sub M B P3 A 4459 10K Master Level UP Alternate DOWN S9 B 3522 Bass Boost 7 SCK 9 VDD 24 AGND2 23 VCC1 20 IREF 22 VCOML 2 ZEROR 1 ZEROL 3 MSEL 10 MS 12 MC 13 MDO 5 DATA 4 LRCK 16...

Page 63: ...P P P P P P P P 4459 4459 4459 N N N N N N N N N K K K K K K K K K 8653 8653 8653 STYLE P32 P32 P32 PS Preamp M1523 POTS LIST 12 9 6 3 13 11 10 5 4 8 7 2 1 DATE VER DESCRIPTION OF CHANGE MODEL S D D D V V V N N N D D D D D D D 17 JUL 2013 V V V V V V V N N N N N N N PC8554 Change U12 to TL072 YS SM7669 ML V01 PS Preamp 06 JUN 2013 M1523 DATABASE HISTORY PC8549 values change R27 R95 See PC GG 02 JU...

Page 64: ...9 R16 C32 R46 R92 Q1 R99 R66 L3 C36 U1 R5 R25 R8 C4 D1 R6 R23 C22 R56 R63 U10 R75 C53 R62 R13 C18 C9 D 1 6 C67 U11 C28 R80 R79 C51 R77 D9 R58 R72 U13 C37 C45 C50 C75 C13 C76 C31 Q8 C71 R96 R40 C70 D11 C25 D15 R74 R97 R57 C46 C78 Q5 R69 D6 U9 R35 U3 C8 U7 R32 C21 C19 U8 C83 C80 C55 C35 R33 D14 U6 U2 R102 R105 U12 C Yorkville 2013 R36 47P 680P 470R 470R 1M 18V0 CDSF4148 2K0 330R0 1K00 20K5 1K00 100N...

Page 65: ...PRODUCTION NOTES 1 Adjust wave to proper settings and height to solder with SMT component heat shield 2 Keep all connectors flush mounted with a jig during wave soldering 3 Add 0 9 LED spacer YS 4007 to LD1 LD2 and LD3 M1523 ...

Page 66: ... K K K K K 8653 8653 8653 STYLE P32 P32 P32 PS Preamp M1523 POTS LIST 12 9 6 3 13 11 10 5 4 8 7 2 1 DATE VER DESCRIPTION OF CHANGE MODEL S D D V V N N D D D D 17 JUL 2013 V V V V N N N N PC8554 Change U12 to TL072 YS SM7669 ML V01 PS Preamp 06 JUN 2013 M1523 DATABASE HISTORY PC8549 values change R27 R95 See PC GG 02 JUN 2015 PC8797 Do Not Stuff W1 and program setting jumpers 29 JUN 2015 with verti...

Page 67: ...125 5K36 R148 0805 1210 4U7 C113 50V SMT CMPT4401 Q8 7665 0805 100N C23 25V D10 5V1 0W35 4 RTN 7 VCC 3 RCL 5 FB 6 RT_SD 2 BST 1 SW 8 VIN 7963 LM5008A U21 1206 C25 16V 10U 0805 2N2 C14 50V 3K32 1 8W 0805 R36 1206 1U C7 25V 1210 4U7 C104 50V 200V D7 0805 47P C16 100V 77V 1 8W 274K R11 0805 1206 470N C5 100V TP14 1 VCC 3 GND 2 IN1 4 SINK 5 IN2 6 SOURCE ZXGD3002E6 U1 7949 160V C86 680N 1206 1U C99 25V...

Page 68: ...3D D12 0805 1N C95 50V 2 GND 5 Vcc U16 B 348R0 1 8W 805 R103 0805 1N C96 50V 1K21 1 8W 805 R95 348R0 1 8W 805 R104 4 IN 1 OUT 3 IN 8124 TLV3201 U18 A 5 Vcc 2 GND U18 B 0805 100N C45 25V 0805 47P C48 100V 1206 C47 16V 10U 0805 2N2 C41 50V 3K32 1 8W 0805 R112 1206 1U C33 25V 0805 15N C70 50V 0805 47P C42 100V 1206 100N C101 100V 8 V 4 V U13 C 160V C87 680N 1812 2U2 C56 100V S3D D11 AUDIO IN 2N2 0805...

Page 69: ... 1W00 2512 R68 AGND2 200V D34 1 8W 3K32 R109 0805 W125 1K800 R110 0805 10 1206 1U C76 50V 160V C88 680N 10R W250 1206 R77 15LS 1206 1U C75 50V 22R 1W00 2512 R62 1W00 33K R60 2512 77V 77V 77V 2220 2U2 C61 200V HORN 100V C62 100N 2220 2U2 C77 200V 1W0 4R7 R78 2512 HORN TP5 0805 3N3 C37 25V 0805 10U C91 10V 0805 47P C74 100V 1206 C71 16V 10U 0805 2N2 C65 50V 1206 1U C57 25V 10R0 0 1W 0805 R140 200V D...

Page 70: ...S 4 FB 3 BP 2 S 5 D LNK306G U202 8158 TP205 W250 10R R277 1206 0805 2N7 C239 100V D207 MURA240T3 BPGNDPS 1W5 40V D216 1W5 40V D214 22X45MM 1200U C215 200V SMT 100U C52 25V 1 8W 1K0 R258 0805 1 8W 475R0 R259 0805 MURA240T3 D45 TP12 0805 22P C50 50V 1206 1U C83 50V 20V D39 5 4 9 8 11 6 7 10 2 1 T1 400W 1226 MURA240T3 D202 D203 MUR1640CTG 1W00 47K R128 2512 1W00 47K R123 2512 1W00 47K R125 2512 TP3 3...

Page 71: ...V T V V V T V T R T R 4 RT V 12 T T R T R T 300 10 6 V T V T 1 6 3 0 0 V R R R 3 1 T R 10K 2R5 2R5 8629 spacer 6972 6972 5971 5516 6619 6545 5827 4169 5971 6620 5635 6845 5663 6843 5663 6545 5827 4162 6620 3021 1226 4 1 6 2 6772 4146 6633 6633 6545 4019 6763 5972 6975 6975 5262 4169 6545 5910 5910 5635 4167 64UH 680N 1000U 200V 250V 1N 250V 250V 1N 250V 1N 160V 160V 1000U 35V 35V 400V 1N 250V 150N...

Page 72: ... C65 C23 U17 R140 C22 R30 R7 R14 D20 R124 U6 D52 D202 D211 R243 U205 C202 R6 T201 C77 Q14 U5 U11 100K 22U 20V 100V0 357K 5V1 1M0 200V 4K02 3N3 1U 1K0 3K32 1K50 10U 2N2 100N 200V 4K99 10N 10U 3K32 13K 2N2 1U 100N 200V 3K32 10U 100K 13K 1K0 ES1H ES1H 1E2 10R 1U 1E2 22P 2K32 200V 1K62 1U 4U7 LM5008A 10N 10R0 4K99 4K99 100N 681R 1K50 DNS 1K21 200V 10N 10K00 200V 10K00 5V1 MURA240T3 4K99 2N2 10K00 7K50...

Page 73: ...BEFORE RTV 7 RTV UNDER COILS L3 AND L5 YS 6620 BEFORE SECURING WITH TIE WRAPS THEN RTV AROUND THE SIDES SEE CAUTION NOTE IN LAYOUT AND DOCUMENTATION PICTURES FOR SECURING R216 TO L206 WITH RTV 8 NOTE THAT THIS BOARD USES A WAVE SHIELD THAT REQUIRES THE SOLDER WAVE BE SET TO THE PROPER HEIGHT AND SPEED 9 AFTER WAVE AND PCB FINISHING PLEASE PLACE BOARD ON RACK SMT COMPS SIDE UP FOR TRANSPORT TO WIRI...

Page 74: ...to 7798 GG PC8687 REPLACE R145 357K YS 7639 WITH 274K YS 7686 V01 ADDED ROUTES FOR BOARD SEPARATION STRAIN RELIEF OF CERAMIC CAPS RELEASED FOR PRODUCTION 10 SEP 2013 PS10P 22 NOV 2013 06 JAN 2014 V03 CHANGE C29 FROM YS 7875 TO YS 8092 PC8634 Replace 6634 surgistor with 06 JUN 2014 2 6633 surgistors Revised per QPS report PC 8620 CHANGE L219 FROM YS 8001 TO YS 7974 PICTURE FOR NOTE 11 13 NOV 2014 A...

Page 75: ...4 3109 XMFR_OUT PIC3201 PIC3202 COC32 PIC4901 PIC4902 COC49 PIC5101 PIC5102 COC51 PIC7201 PIC7202 COC72 PIC8301 PIC8302 COC83 PIC8401 PIC8402 COC84 PIC8901 PIC8902 COC89 PIC9001 PIC9002 COC90 PIC9201 PIC9202 COC92 PIC9301 PIC9302 COC93 PIC9601 PIC9602 COC96 PIC9701 PIC9702 COC97 PIC10801 PIC10802 COC108 PIC11101 PIC11102 COC111 PIC11301 PIC11302 COC113 PIC11401 PIC11402 COC114 PIC11601 PIC11602 CO...

Page 76: ...0957S 7884 SO16 VSS 4 VDD 1 LO 10 CSD 2 IN 3 VS 13 HO 14 OCSET 7 CSH 16 NC 5 COM 9 VB 15 VREF 6 DT 8 NC 12 VCC 11 U5 77V AGND 77V X10 W100 2K74 0805 R106 W100 2K32 0805 R32 PIC701 PIC702 COC7 PIC801 PIC802 COC8 PIC1001 PIC1002 COC10 PIC1101 PIC1102 COC11 PIC1201 PIC1202 COC12 PIC1301 PIC1302 COC13 PIC1401 PIC1402 COC14 PIC1501 PIC1502 COC15 PIC1601 PIC1602 COC16 PIC1701 PIC1702 COC17 PIC1901 PIC19...

Page 77: ...33 IRS20957S 7884 SO16 VSS 4 VDD 1 LO 10 CSD 2 IN 3 VS 13 HO 14 OCSET 7 CSH 16 NC 5 COM 9 VB 15 VREF 6 DT 8 NC 12 VCC 11 U9 77V PIC101 PIC102 COC1 PIC201 PIC202 COC2 PIC301 PIC302 COC3 PIC401 PIC402 COC4 PIC501 PIC502 COC5 PIC601 PIC602 COC6 PIC3301 PIC3302 COC33 PIC3501 PIC3502 COC35 PIC3601 PIC3602 COC36 PIC3801 PIC3802 COC38 PIC3901 PIC3902 COC39 PIC4001 PIC4002 COC40 PIC4201 PIC4202 COC42 PIC4...

Page 78: ...CSET 7 CSH 16 NC 5 COM 9 VB 15 VREF 6 DT 8 NC 12 VCC 11 U14 AGND2 77V 1W00 33K 2512 R73 4U7 1210 50V C53 10 6 W1 6 77V DNS W100 100K0 0805 R117 PIC901 PIC902 COC9 PIC1801 PIC1802 COC18 PIC2201 PIC2202 COC22 PIC2401 PIC2402 COC24 PIC3701 PIC3702 COC37 PIC4601 PIC4602 COC46 PIC5301 PIC5302 COC53 PIC5401 PIC5402 COC54 PIC5701 PIC5702 COC57 PIC5901 PIC5902 COC59 PIC6001 PIC6002 COC60 PIC6101 PIC6102 C...

Page 79: ...5 TP14 TP18 TP17 TP16 TP19 TP23 PIC3101 PIC3102 COC31 PIC4501 PIC4502 COC45 PIC5801 PIC5802 COC58 PIC6301 PIC6302 COC63 PIC6901 PIC6902 COC69 PIC8001 PIC8002 COC80 PIC8201 PIC8202 COC82 PIC10401 PIC10402 COC104 PIC10501 PIC10502 COC105 PIC10601 PIC10602 COC106 PIC10701 PIC10702 COC107 PIC10901 PIC10902 COC109 PIC11001 PIC11002 COC110 PIC11201 PIC11202 COC112 PIC11501 PIC11502 COC115 PIC12701 PIC12...

Page 80: ... HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01 RELEASED FOR PRODUCTION UPDATED SYMBOL FOR IRS20957S ADDED PRE ASSEMBLY PAGE FOR ADDITIONAL PROCESS NOTES ADD VIAS TO REINFORCE HIGH CURRENT CONNECTED COMPONENTS CHANGE THICKNESS OF BOARD TO 2MM RELEASED FOR PRODUCTION V02 V02 02 JUN 2016 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE 03 FEB 2017 20 JUN 2017...

Page 81: ...018 01 12 PS12PCE PS15PCE EML Rev XX Tmp Rev TemplateRev THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD USE THESE NOTES TO ASSEMBLE OR PREPARE PARTS BEFORE INSERTING INTO PCB AND ALSO PRIOR TO WAVE PCB PRE ASSEMBLY DOCUMENTATION DO NOT GET SILICONE ON PINS APPLY 1 WIDE KAPTON TAPE OVER PIN AND LEADS ON T1 FOR YS PN 6622 USE NYLON SPACER PN 8607...

Page 82: ...ING AFTER WAVE SOLDERING SOLDER SHLD 2 TO BOTTOM OF PCB WHERE SHOWN 9067 8607 9067 HAND SOLDER SHLD2 IN 4 PLACES 1 THERMISTOR R272 YS 6619 IS HAND INSERTED 2 DO NOT STUFF COMPONENTS MARKED WITH DNS IN THE LAYOUT PADS WITH NO COMPONENT OUTLINE OR REF DESIGNATOR ARE ALSO NOT STUFFED 3 ADD APPROPRIATE SPACERS TO LEGS OF XTRS AND RECTIFIERS AS INDICATD IN PICS 1 3 SEE ALSO PRE ASSEMBLY NOTES 4 CUT LEA...

Page 83: ... MODEL NAME PCB No Rev TITLETOP 8121 CNY17F 2S OPTO COUPLER 3 6 U11 3 EC137 EC138 EC139 EC140 EC141 EC142 EC143 RTV EC144 RTV EC145 RTV EC146 RTV EC147 RTV EC148 RTV EC149 RTV EC150 RTV EC151 RTV BPGNDPS 1 SHLD2 1 SHLD1 BPGNDPS EC152 RTV EC153 RTV EC154 RTV EC155 RTV EC156 RTV RTV1 COAI0ASSY1 COEC1 COEC5 COEC6 COEC7 COEC36 COEC107 COEC117 COEC119 COEC122 COEC124 COEC127 COEC129 COEC130 COEC132 COE...

Page 84: ...501 PAD5502 COD55 PAD5802 PAD5801 COD58 PAD5902 PAD5901 COD59 PAD6102 PAD6101 PAD6103 COD61 PAD20101 PAD20102 PAD20104 PAD20103 COD201 PAD20303 PAD20302 PAD20301 COD203 PAD20601 PAD20602 COD206 PAD20701 PAD20702 COD207 PAD22003 PAD22002 PAD22001 COD220 COEC1 COEC5 COEC6 COEC7 PAEC10700 PAEC11700 COEC117 PAEC11900 COEC119 PAEC12200 COEC122 PAEC12400 COEC124 PAEC12700 COEC127 PAEC12900 COEC129 PAEC1...

Page 85: ...0 1 C O R 4 P A R 5 0 2 P A R 5 0 1 C O R 5 PAR802 PAR801 C O R 8 P A R 9 0 2 P A R 9 0 1 C O R 9 P A R 1 1 0 2 P A R 1 1 0 1 C O R 1 1 PAR1202 P A R 1 2 0 1 C O R 1 2 PAR1401 PAR1402 C O R 1 4 PAR1502 PAR1501 C O R 1 5 P A R 1 6 0 2 P A R 1 6 0 1 C O R 1 6 P A R 1 7 0 2 P A R 1 7 0 1 C O R 1 7 P A R 1 8 0 2 P A R 1 8 0 1 C O R 1 8 P A R 1 9 0 2 P A R 1 9 0 1 C O R 1 9 P A R 2 0 0 2 P A R 2 0 0 1 ...

Page 86: ...018 01 12 PS12PCE PS15PCE EML Rev XX Tmp Rev TemplateRev THIS SHEET CONTAINS SPECIAL PRODUCTION NOTES AND A LIST OF PCB HARDWARE PARTS REQUIRED FOR THE BUILD USE THESE NOTES TO ASSEMBLE OR PREPARE PARTS BEFORE INSERTING INTO PCB AND ALSO PRIOR TO WAVE PCB PRE ASSEMBLY DOCUMENTATION DO NOT GET SILICONE ON PINS APPLY 1 WIDE KAPTON TAPE OVER PIN AND LEADS ON T1 FOR YS PN 6622 USE NYLON SPACER PN 8607...

Page 87: ...ING AFTER WAVE SOLDERING SOLDER SHLD 2 TO BOTTOM OF PCB WHERE SHOWN 9067 8607 9067 HAND SOLDER SHLD2 IN 4 PLACES 1 THERMISTOR R272 YS 6619 IS HAND INSERTED 2 DO NOT STUFF COMPONENTS MARKED WITH DNS IN THE LAYOUT PADS WITH NO COMPONENT OUTLINE OR REF DESIGNATOR ARE ALSO NOT STUFFED 3 ADD APPROPRIATE SPACERS TO LEGS OF XTRS AND RECTIFIERS AS INDICATD IN PICS 1 3 SEE ALSO PRE ASSEMBLY NOTES 4 CUT LEA...

Page 88: ... HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01 RELEASED FOR PRODUCTION UPDATED SYMBOL FOR IRS20957S ADDED PRE ASSEMBLY PAGE FOR ADDITIONAL PROCESS NOTES ADD VIAS TO REINFORCE HIGH CURRENT CONNECTED COMPONENTS CHANGE THICKNESS OF BOARD TO 2MM RELEASED FOR PRODUCTION V02 V02 02 JUN 2016 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE 03 FEB 2017 20 JUN 2017...

Page 89: ...12 R284 XMFR_OUT PIC3201 PIC3202 COC32 PIC4901 PIC4902 COC49 PIC5101 PIC5102 COC51 PIC7201 PIC7202 COC72 PIC8301 PIC8302 COC83 PIC8401 PIC8402 COC84 PIC8901 PIC8902 COC89 PIC9001 PIC9002 COC90 PIC9201 PIC9202 COC92 PIC9301 PIC9302 COC93 PIC9601 PIC9602 COC96 PIC9701 PIC9702 COC97 PIC10801 PIC10802 COC108 PIC11101 PIC11102 COC111 PIC11301 PIC11302 COC113 PIC11401 PIC11402 COC114 PIC11601 PIC11602 C...

Page 90: ...957S 7884 SO16 VSS 4 VDD 1 LO 10 CSD 2 IN 3 VS 13 HO 14 OCSET 7 CSH 16 NC 5 COM 9 VB 15 VREF 6 DT 8 NC 12 VCC 11 U5 77V AGND 77V X10 W100 2K74 0805 R106 W100 2K32 0805 R32 PIC701 PIC702 COC7 PIC801 PIC802 COC8 PIC1001 PIC1002 COC10 PIC1101 PIC1102 COC11 PIC1201 PIC1202 COC12 PIC1301 PIC1302 COC13 PIC1401 PIC1402 COC14 PIC1501 PIC1502 COC15 PIC1601 PIC1602 COC16 PIC1701 PIC1702 COC17 PIC1901 PIC190...

Page 91: ...3 IRS20957S 7884 SO16 VSS 4 VDD 1 LO 10 CSD 2 IN 3 VS 13 HO 14 OCSET 7 CSH 16 NC 5 COM 9 VB 15 VREF 6 DT 8 NC 12 VCC 11 U9 77V PIC101 PIC102 COC1 PIC201 PIC202 COC2 PIC301 PIC302 COC3 PIC401 PIC402 COC4 PIC501 PIC502 COC5 PIC601 PIC602 COC6 PIC3301 PIC3302 COC33 PIC3501 PIC3502 COC35 PIC3601 PIC3602 COC36 PIC3801 PIC3802 COC38 PIC3901 PIC3902 COC39 PIC4001 PIC4002 COC40 PIC4201 PIC4202 COC42 PIC47...

Page 92: ...13 HO 14 OCSET 7 CSH 16 NC 5 COM 9 VB 15 VREF 6 DT 8 NC 12 VCC 11 U14 AGND2 77V 1W00 33K 2512 R73 4U7 1210 50V C53 77V DNS W100 100K0 0805 R117 PIC901 PIC902 COC9 PIC1801 PIC1802 COC18 PIC2201 PIC2202 COC22 PIC2401 PIC2402 COC24 PIC3701 PIC3702 COC37 PIC4601 PIC4602 COC46 PIC5301 PIC5302 COC53 PIC5401 PIC5402 COC54 PIC5701 PIC5702 COC57 PIC5901 PIC5902 COC59 PIC6001 PIC6002 COC60 PIC6101 PIC6102 C...

Page 93: ...TP14 TP18 TP17 TP16 TP19 TP23 PIC3101 PIC3102 COC31 PIC4501 PIC4502 COC45 PIC5801 PIC5802 COC58 PIC6301 PIC6302 COC63 PIC6901 PIC6902 COC69 PIC8001 PIC8002 COC80 PIC8201 PIC8202 COC82 PIC10401 PIC10402 COC104 PIC10501 PIC10502 COC105 PIC10601 PIC10602 COC106 PIC10701 PIC10702 COC107 PIC10901 PIC10902 COC109 PIC11001 PIC11002 COC110 PIC11201 PIC11202 COC112 PIC11501 PIC11502 COC115 PIC12701 PIC1270...

Page 94: ... RELEASED FOR PRODUCTION UPDATED SYMBOL FOR IRS20957S ADDED PRE ASSEMBLY PAGE FOR ADDITIONAL PROCESS NOTES ADD VIAS TO REINFORCE HIGH CURRENT CONNECTED COMPONENTS CHANGE THICKNESS OF BOARD TO 2MM REVISED NOTES FOR PRE ASSEMBLY FOR PRE SOLDERING LARGE COILS REVISED NOTES FOR ADDING RTV POST WAVE TO L204 MOVE R46 TO TOP OF PCB AND ELONGATED COIL PADS V02 V03 02 JUN 2016 13 10 7 4 1 9 11 12 8 2 3 5 6...

Page 95: ...D5501 PAD5502 COD55 PAD5802 PAD5801 COD58 PAD5902 PAD5901 COD59 PAD6102 PAD6101 PAD6103 COD61 PAD20101 PAD20102 PAD20104 PAD20103 COD201 PAD20303 PAD20302 PAD20301 COD203 PAD20601 PAD20602 COD206 PAD20701 PAD20702 COD207 PAD22003 PAD22002 PAD22001 COD220 COEC1 COEC5 COEC6 COEC7 PAEC10700 PAEC11700 COEC117 PAEC11900 COEC119 PAEC12200 COEC122 PAEC12400 COEC124 PAEC12700 COEC127 PAEC12900 COEC129 PAE...

Page 96: ... R 2 P A R 3 0 2 P A R 3 0 1 C O R 3 P A R 4 0 2 P A R 4 0 1 C O R 4 P A R 5 0 2 P A R 5 0 1 C O R 5 PAR802 PAR801 C O R 8 P A R 9 0 2 P A R 9 0 1 C O R 9 P A R 1 1 0 2 P A R 1 1 0 1 C O R 1 1 P A R 1 2 0 2 P A R 1 2 0 1 C O R 1 2 PAR1401 PAR1402 C O R 1 4 PAR1502 PAR1501 C O R 1 5 P A R 1 6 0 2 P A R 1 6 0 1 C O R 1 6 P A R 1 7 0 2 P A R 1 7 0 1 C O R 1 7 P A R 1 8 0 2 P A R 1 8 0 1 C O R 1 8 P A...

Page 97: ...B HARDWARE PARTS REQUIRED FOR THE BUILD USE THESE NOTES TO ASSEMBLE OR PREPARE PARTS BEFORE INSERTING INTO PCB AND ALSO PRIOR TO WAVE PCB PRE ASSEMBLY DOCUMENTATION APPLY 1 WIDE KAPTON TAPE OVER PIN AND LEADS ON T1 FOR YS PN 6622 USE NYLON SPACER PN 8607 DIP LEADS OF COIL L204 YS 3109 IN FLUX THEN IN SOLDER BEFORE PLACEMENT IN PCB APPLY A SMALL AMOUNT OF RTV WHERE LEADS TOUCH THE CORNERS OF THE CO...

Page 98: ... PLACES 1 THERMISTOR R272 YS 6619 IS HAND INSERTED 2 DO NOT STUFF COMPONENTS MARKED WITH DNS IN THE LAYOUT PADS WITH NO COMPONENT OUTLINE OR REF DESIGNATOR ARE ALSO NOT STUFFED 3 ADD APPROPRIATE SPACERS TO LEGS OF XTRS AND RECTIFIERS AS INDICATD IN PICS 1 3 SEE ALSO PRE ASSEMBLY NOTES 4 CUT LEADS SHORT ON ALL HAND PLACED TRANSISTORS 5 NOTE THAT THIS BOARD USES A WAVE SHIELD THAT REQUIRES THE SOLDE...

Page 99: ... RELEASED FOR PRODUCTION UPDATED SYMBOL FOR IRS20957S ADDED PRE ASSEMBLY PAGE FOR ADDITIONAL PROCESS NOTES ADD VIAS TO REINFORCE HIGH CURRENT CONNECTED COMPONENTS CHANGE THICKNESS OF BOARD TO 2MM REVISED NOTES FOR PRE ASSEMBLY FOR PRE SOLDERING LARGE COILS REVISED NOTES FOR ADDING RTV POST WAVE TO L204 MOVE R46 TO TOP OF PCB AND ELONGATED COIL PADS V02 V03 02 JUN 2016 13 10 7 4 1 9 11 12 8 2 3 5 6...

Page 100: ...O DSP 0805 50V 100N C4 0805 50V 100N C3 W1 PIN 5 W1 PIN 4 W1 PIN 5 W125 100K 0805 R14 W100 4K99 0805 R12 0603 470P 50V C2 SMAJ150CA DO 214ACBI D16 50V 47P 0805 C65 50V 10N 1206 C35 MC33078 7817 SO8 3 2 1 U2 1 0805 100V 2N7 C6 MC33078 7817 SO8 3 2 1 U1 1 W125 10K 0805 R6 W125 1K02 0805 R10 0805 100V 2N7 C5 W100 2K0 0805 R30 W1 PIN 4 Vfs 0 7Vrms 1 98Vpp Vfs 10 2Vrms 28 8Vpp To ADC on ADAU1701 Vfs rm...

Page 101: ... 25V 22U C29 CDSF4148 D1005 D11 MC33078 7817 SO8 5 6 7 U10 2 0805 50V 100N C34 W100 100R 0805 R58 MC33078 7817 SO8 3 2 1 U13 1 SOT 23 MMBT5401 7837 Q1 W125 10K 0805 R79 W125 330R0 0805 R89 0805 50V 680P C44 MC33078 7817 SO8 V 4 V 8 U13 3 W100 2K74 0805 R70 0603 470P 50V C41 RCA DUAL GOLD 24MM 3466 L R J5 MC33078 7817 SO8 V 4 V 8 U10 3 MC33078 7817 SO8 V 8 V 4 U11 3 CDSF4148 D1005 D10 W125 10K2 080...

Page 102: ...OUTR 17 IREF 20 MSEL 3 ZEROL 1 BCK 6 DATA 5 RST 14 MDI 11 DGND 8 AGND2 24 VCC1 23 VDD 9 AGND3L 27 IOUTR 18 VCOMR 21 VCOML 22 IOUTL 25 IOUTL 26 MC 12 VCC2L 28 U3 12 288 7894 OUT 3 E D 1 GND 2 Vdd 4 Q5 MC9S08GT60 7906 QFP44P VDD 17 VREFH 30 VREFL 31 DDAD 40 IRQ 11 RESET 1 PTG0 BKGD MS 42 PTG2 EXTAL 44 PTE1 RxD1 10 PTE2 SS1 12 PTE5 SPSCK1 15 PTE4 MOSI1 14 PTD1 TPM1CH1 19 PTD0 TPM1CH0 18 PTD4 TPM2CH1 ...

Page 103: ...AGRAMS DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01 RELEASED FOR PRODUCTION REPLACE R105 1K02 0805 YS 7898 WITH YS 7624 100R 0805 V01 02 JUN 2016 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE 22 MAY 2018 PC 9211 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE PC STYLE_P32 P1 P2 P3...

Page 104: ...43 3522 3522 3696 4010 4019 4090 6408 4063 3522 3466 4459 10R 4148 100N 10K 10K 470R 100N 4148 22K1 68N 10K2 100N 33K 4K7 22U 100N 2K0 15U 7837 10N 4148 47P 47P 22U 10U 15P 100N 10R 475R0 100N 120uH LM2671 10K00 100N 100N 10U 100N 100N 4148 330R0 100N 470P 100N 22U 33K 470P 1K02 2N7 10K 39R 10K 22U 10U 100N 100N 10U 100N 1K0 2K2 TL072 33K 470P 100N 470R 1M 470P 1M 470P 1K0 2K74 22U 680P 475R0 18V0...

Page 105: ... 05 22 PS10 PS12 PS15P EML Rev 01 Tmp Rev TemplateRev PCB HARDWARE 1 KEEP ALL CONNECTORS FLUSH MOUNTED AND STRAIGHT WITH A JIG DURING WAVE SOLDERING 2 ADD 0 9 LED SPACER YS 4007 to LD1 LD2 and LD3 3 DO NOT STUFF COMPONENTS MARKED WITH DNS IN THE LAYOUT PADS WITH 4 BEFORE TRANSPORTING TO WIRING PLEASE SEPARATE BOARD FROM PANEL USING PIZZA CUTTER SO SMT COMPONENTS ARE NOT STRESSED SPECIAL PRODUCTION...

Page 106: ...AGRAMS DESIGN HISTORY AND INFORMATION THIS SHEET CONTAINS A CHANGE HISTORY LOG A LIST OF THE POTS KNOBS AND A LEADS PINS REFERENCE SECTION V01 RELEASED FOR PRODUCTION REPLACE R105 1K02 0805 YS 7898 WITH YS 7624 100R 0805 V01 02 JUN 2016 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE 22 MAY 2018 PC 9211 13 10 7 4 1 9 11 12 8 2 3 5 6 VER DATE DESCRIPTION OF CHANGE PC STYLE_P32 P1 P2 P3...