PIC. 3
APPLY RTV I
NSIDE AND
ALL AROUND THE COIL
APPLY RTV ALL AROUND THE BASE OF THE
COILS L203 AND L205 AS SHOWN
Bend these 2 leads on back of board after
inserting T1 (YS# 1226)
Bending the 2 leads indicated in Fig 1 should level
the XFMR T1 as shown in Fig 2 above
FIG. 1
FIG. 2
PIC. 2
ADD 1 SPACER YS# 8607 TO MIDDLE
REAR LEG OF Q2 AS SHOWN
9067 (1)
9067 (1)
8607 (1)
V04 PS10P
PRODUCTION NOTES
M1525
SEE LAYOUT DIAGRAM
3. THERMISTOR R272 (YS# 6619) IS HAND INSERTED.
4. DO NOT STUFF COMPONENTS MARKED WITH DNS. IN THE LAYOUT PADS WITH
NO COMPONENT OUTLINE OR REF DESIGNATOR ARE ALSO NOT STUFFED.
. RTV BETWEEN AND AROUND ALL TALL CAPS, COILS, AND COMPONENTS.
5. ADD THE REQUIRED NUMBER OF SPACERS #8607 AND #3502 TO THE LEGS OF
TRANSISTORS AS INDICATED IN PICTURES 1 - 3.
6. PEEL BACK OFF AND APPLY YS# Z1493 INSULATOR FOR COIL L3
IN LOCATION INDICATED. THIS IS DONE AFTER WAVE BEFORE RTV
7. RTV UNDER COILS L3 AND L5 (YS#6620) BEFORE SECURING WITH TIE WRAPS.
THEN RTV AROUND THE SIDES. SEE CAUTION NOTE IN LAYOUT AND DOCUMENTATION
PICTURES FOR SECURING R216 TO L206 WITH RTV
8. NOTE THAT THIS BOARD USES A WAVE SHIELD THAT REQUIRES THE
SOLDER WAVE BE SET TO THE PROPER HEIGHT AND SPEED.
9. AFTER WAVE AND PCB FINISHING, PLEASE PLACE BOARD ON RACK
SMT COMPS SIDE UP FOR TRANSPORT TO WIRING DEPARTMENT.
10. BEFORE INSERTING T1 INTO PCB, APPLY INSULATOR YS#1494 TO XFMR
BY ALIGNING HOLES IN INSULATOR WITH THE PINS ON T1 XFMR. USE
RTV (WHERE INDICATED) TO FASTEN IT DOWN AFTER PLACING T1
WITH INSULATOR INTO PCB.
11. PLACE L205 SO HIGH SIDE OF PLASTIC CARRIER IS AWAY FROM R
2
17. SEE PICTURE
1. IMPORTANT: PIZZA CUTTER MUST BE USED TO SEPARATE THE PCB FROM THE PANEL.
2. USE SMALL NYLON CABLE TIE YS# 3810 TO SECURE L3 AND L5 TO THE PCB.
ADD SPACER #9067 TO THE INDICATED LEGS OF
D201, Q206 AND Q207
APPLY RTV BETWEEN TWO SURGISTORS
AND BETWEEN SURGISTOR AND COIL
YS#1494 INSULATOR. SEE NOTE 9.
ADD A # 9067 SPACER TO THE
MIDDLE LEG OF Q1, Q3, Q6, Q7
D203 AND D220
