You-Q Luca, Service Manual

Page 1: ...Service Manual Luca V2 0 from Jan 1st 2015...

Page 2: ...and modifications The information provided is valid for the product in its standard version Handicare BV cannot be held liable for possible damage resulting from specifications of the product deviatin...

Page 3: ...aintenance 17 5 2 Carrier 19 5 2 1 Disassemble a motor arm 19 5 2 2 Replace a rubber suspension 19 5 2 3 Replace the carbon brushes 20 5 2 4 Replace a drive motor 20 5 2 5 Install a motor arm 21 5 2 6...

Page 4: ...e the power module Shark VR2 and R Net 31 6 4 Replace the power module DX2 31 7 Troubleshooting 33 7 1 General diagnostics and faultfinding 34 7 2 Diagnostics and troubleshooting for Shark controls 39...

Page 5: ...s that are available for this wheelchair User manual wheelchair for general information about the use of the wheelchair User manual for the electronics for detailed information about the use of the co...

Page 6: ...ir is unattended Service and technical support For information about settings maintenance and repair works please contact you supplier Make sure you have the following information at hand Type Identif...

Page 7: ...IED BINNEN BUITEN GEBRAUCHSGEBIET INNERHALB AUSSERHALB MAX LOAD MAXBELASTB ZUL GESAMTGEW 160 KG 6002342 A Handicare BV Vossenbeemd 104 5705 CL HELMOND THE NETHERLANDS A C D E B LUQ1400520 A Model B Ye...

Page 8: ...used Product the electric wheelchair manufactured Handicare BV User the person who actually uses the product Customer the person who obtains the product from Handicare BV Dealer the person company who...

Page 9: ...d proper maintenance the Customer shall save Handicare BV harmless from and against any claims by Users or other third parties for defects resulting due to improper or careless use of the Product or t...

Page 10: ...duct in a private capacity provided that such damage is the direct result of a defect in the Product 2 Handicare BV shall indemnify for damage as referred to in article 1 up to the sum covered by its...

Page 11: ...After use the motors cool down slowly If the wheelchair is not in use make sure that it is not exposed to direct sunlight for lengthy periods of time Some parts of wheelchair such as the seat the bac...

Page 12: ...lectromagnetic radiation can have influence on the wheelchair For example mobile telephony large scale medical apparatus other sources of electromagnetic radiation it cannot be excluded that the wheel...

Page 13: ...CL HELMOND THE NETHERLANDS A C D E B LUQ1400520 A check manual before using B Danger of crushing Be careful when swinging the controller aside to avoid getting anything crushed C Battery charging conn...

Page 14: ...by the user Wheelchair and upholstery Clean Weekly by the user Electrical system Inspection Twice a year every 6 months Batteries Inspection Twice a year every 6 months Drive Inspection Twice a year e...

Page 15: ...ver Phillips head Rubber mallet Pair of wire cutters Circlip pliers Waterpump pliers Open ended spanner sizes 10 13 17 19 Ring spanner sizes 10 13 17 19 Torque wrench up to 60 Nm with sockets sizes 10...

Page 16: ...Wizard USB set dealer DWIZ KIT DWD DLR U x x x 9003295 PGDT R Net programmer OEM D50611 x 6000614 GDT VR2 PC Programmer B set D50145 x Universal meter voltage and resistance x x x x x 4 4 Torque tabl...

Page 17: ...the wheelchair via the button on the controller 2 Set both freewheel switches in Drive mode 3 Remove the covers A and B Low carrier see step 4 High carrier see step 5 4 Low carrier Press down 1 in the...

Page 18: ...Disconnect the motor cable A from the interconnection of the power module A WARNING After repairing reprogramming or replancing parts always check the functionality of the entire wheelchair Pay speci...

Page 19: ...rubber suspension E is not screw fixed but may need some help to loosen from the motor arm 5 Take the motor cable out of the carrier E E D C B A A number of parts are now accessible for repairs See t...

Page 20: ...A 2 Unfold the washer D 3 Remove screw B 4 Remove the drive wheel E from the motor axle Make sure that you do not loose the key I 5 Remove the mudguard G for easy access D C B A E F G H I C 6 Remove t...

Page 21: ...o the gap on the motor arm 3 Fasten the motor arm to the carrier frame Use some Loctite 648 to secure the screw B 4 Connect the motor cable to the interconnection of the power module E E D C B A 5 2 6...

Page 22: ...new lock nut A C B 5 2 8 Replace a castor fork Preparation See section 5 1 Procedure 1 Lift the wheelchair until the wheels are free from the floor Use a lifting platform 2 Remove cap A 3 Remove screw...

Page 23: ...tion 5 1 Procedure 1 Remove the caps B and the old fuses A 2 Put the new fuses in the fuse holders and put the caps on the fuse holders B A 5 3 Interface all types 5 3 1 Adjust the position of the int...

Page 24: ...he interface can be adjusted in order to achieve the seat height as required for the user Preparation 1 Set the interface in the maximum tilted position for easy access 2 Prepare the wheelchair for ma...

Page 25: ...ovement of the mechanism but that the cable does not get jammed by the mechanism 8 Check the functionality of the actuator A C B 5 5 Tilt lift interface 5 5 1 Replace the tilt actuator Preparation 1 S...

Page 26: ...r cable 7 Make sure that the actuator cable can follow the movement of the mechanism but that the cable does not get jammed by the mechanism 8 Check the functionality of the actuator B A C D 5 6 Legre...

Page 27: ...k the functionality of the actuator B A D C 5 6 3 Replace the actuator of the central legrest Preparation See section 5 1 Procedure 1 Remove the seat cushion for easy access 2 Disconnect the actuator...

Page 28: ...tuator of the backrest Preparation See section 5 1 Procedure 1 Remove the seat cushion for easy access 2 Make sure that the backrest is kept in the upright position For instance by placing a support 3...

Page 29: ...that the backrest is in a horizontal position and that is supported in this position Remove the mounting clip B 4 Remove the screw washer and nut C 5 Remove the old actuator A 6 Remove screw washers...

Page 30: ...3 Disconnect the actuator cable 4 Remove the circlips B from the pivots C and D at both ends of the actuator A 5 WARNING Make sure that the tilted seat is supported safely Remove the old actuator 6 P...

Page 31: ...the selection and the system will beep when confirmed 5 Switch the controls off and on again to activate the new settings 1 2 3 4 A D B C For REM550 1 Replace the remote control 2 Switch on the contro...

Page 32: ...drive profile selection bar A for 3 seconds This confirms the selection and the system will beep when confirmed 5 Switch the controls off and on again to activate the new settings 1 2 3 4 A D B C For...

Page 33: ...for the wheelchair in general the other tables show information about troubleshooting for the available controls systems NOTICE If the problem is not solved with the help of the solutions in the table...

Page 34: ...ons and restore if needed Battery voltage too low Measure battery voltage and charge batteries Battery defect Measure battery voltage Voltage below 10 V can indicate that one battery is defect Replace...

Page 35: ...rrectly or is not functioning properly Controllers switch to SystemSlowDown mode Check Gyro cabling and or replace Gyro module Wheelchair only drives well for a short period of time Current limit is s...

Page 36: ...d or worn frame parts Check height of carrier left and right User weight is not in the center of the wheelchair Check position of user see if position can be improved If not possible use veer compensa...

Page 37: ...lt status when actuator is operated Actuator has a short circuit that becomes active when the actuator is operated Replace actuator Actuator inhibit is active Check program to see what actuator inhibi...

Page 38: ...wiring diagrams for correct connections Lighting settings not correctly set in program Check programming and make corrections if needed Wheelchair moves turns very slowly and seems to be lacking power...

Page 39: ...tteries before you change any cables fuses and or modules This way the power way is disconnected from the wheelchair NOTICE For more detailed information about Shark Controllers specific manuals can b...

Page 40: ...ed Check the connection and the cabling The left hand parking brake m1 is defect Replace this motor The ON OFF light flashes 6 times The right hand parking brake m2 connection is not good or disconnec...

Page 41: ...If the fault signal is still present after this contact the Service Department of Handicare BV The ON OFF light flashes 11 times System does not fit System modules are not compatible Check if the con...

Page 42: ...batteries before you change any cables fuses and or modules This way the power is disconnected from the wheelchair NOTICE For more detailed information about DX2 Controllers specific manuals can be do...

Page 43: ...ories The optional electrical high low adjustment is not in the lowest position De LED flashes twice to indicate that the speed limitation has been switched on the wheelchair will drive considerably s...

Page 44: ...not good or disconnected Check the connection and the cabling The left hand parking brake m1 is defect Replace the drive motor The ON OFF light flashes 6 times The right hand parking brake m2 connecti...

Page 45: ...ervice Department of Handicare BV The ON OFF light flashes 11 times STALL overload error a motor continuously demands too much power Check the drive units Note This error is often caused by taking obs...

Page 46: ...the batteries before you change any cables fuses and or modules This way the power is disconnected from the wheelchair NOTICE For more detailed information about R Net Controllers specific manuals ca...

Page 47: ...overcharging of the batteries or bad connections between the batteries and the control system Check the condition of the batteries and check the connections to the control system If this does not solv...

Page 48: ...is does not solve the error the joystick module may be defect Memory Error This is a non specific memory error which can be caused by any of the modules within the system Check all cables and connecti...

Page 49: ...The control system detects that a charger is connected to Inhibit 1 or to in Inhibit 3 The Battery charger screen is shown during charger connection An entry is made in the system log each time this o...

Page 50: ...ables fuses and or modules This way the power way is disconnected from the wheelchair NOTICE For more detailed information about VR2 Controllers specific manuals can be downloaded from the website www...

Page 51: ...harger is still connected 7 LEDs Joystick fault Make sure that the joystick is in the center position and re try to switch on the system 8 LEDs Control system fault Check all connections and cables 9...

Page 52: ...r is being limited for safety reasons The extact cause depends on the type of wheelchair most common cause is that the seat is in the elevated position Actuator LED flashes The actuator may be inhibit...

Page 53: ...rk Battery Motor connections Drive only Shark 1 Cable lenghts are not drawn to scale Shark 2 Batteries Motor Motor 9002473 6000573 6000573 1x 70A JSM PM 6000043 PM 6000759 6000038 6000039 6000038 6000...

Page 54: ...ecline Lights optional Shark 4 Lighting 6000039 6000038 6000039 6000038 Tilt 45 Inhibit Switch Lift Inhibit Switch Tilt 6000759 1003239 0 6 m 6000215 Lift 6000792 2 5 m JSM PM Tilt 45 6000038 6000039...

Page 55: ...to scale Shark EQlass Tilt30 Recline Lights optional JSM Tilt 30 6000038 6000039 6000038 6000039 Lighting Recline 6000759 PM 9002615 1002945 1 5 m 6000215 Shark 5 6000778 6000778 Cable and module sch...

Page 56: ...tors Gyro optional 6000333 6000333 9002615 6000333 Tilt 45 Recline ACI BUS 1 2 3 4 6000216 00355 0018 1 75 m 00355 0018 1 75 m PM 6000688 ACT4 JSM Legrest Left Legrest Right 9002616 9002616 9001233 90...

Page 57: ...6000216 6000039 6000038 6000039 6000038 6000333 6000333 Foot Plate Elevation Legrest Angle 9002615 6000333 Tilt 45 Recline Inhibit Switch Lift Inhibit Switch Tilt 6000636 ACI BUS 1 2 3 4 00355 0018 1...

Page 58: ...16 Legrest Right Legrest Left 6000333 6000333 Gyro Qontroll optional 1 2 BUS ACI REM550 only DX2 5 Lighting 6000216 6000039 6000038 6000039 6000038 9002615 6000333 Tilt 45 Recline Inhibit Switch Lift...

Page 59: ...01233 9001233 01502 1110 01502 1110 REM550 REM420 DX2 7 6000333 6000333 Lighting 6000216 6000039 6000038 6000039 6000038 Tilt 45 Inhibit Switch Lift Inhibit Switch Tilt 6000636 ACI BUS 1 2 3 4 JSM DX2...

Page 60: ...ch Lift Inhibit Switch Tilt 6000637 FWD 9002614 1 5 m RWD 9002613 2 1 m 6000423 6000332 6000332 VR2 2 FWD 9002612 0 6 m RWD 9002614 1 5 m 9002258 1 6 m 9002305 0 5 m RWD Only JSM VR2 Battery Motor con...

Page 61: ...ecline Lights optional Cable lenghts are not drawn to scale 9002615 Recline 9002614 Lighting 6000039 6000038 6000039 6000038 6000332 6000332 6000423 9002614 VR2 3 9002258 1 6 m Cable and module scheme...

Page 62: ...e not drawn to scale 6000217 Lighting 6000039 6000038 6000038 6000039 6000217 Lighting R Net 2 Batteries Motor Motor 9002774 9002347 2x 50A Cable lenghts are not drawn to scale R Net Battery Motor con...

Page 63: ...eft 9002616 9001233 01502 1110 9002615 9002612 Recline Lift 9002613 Tilt 45 9003916 R Net 4 9003916 Tilt 45 9002613 Lift Recline 9002612 9002615 9002612 9002612 Cable lenghts are not drawn to scale JS...

Page 64: ...9 Version history Version Release date Changes V1 0 Oct 22nd 2013 First released version V2 0 Jan 1st 2015 New company name Version history 64 Service manual Luca...