Youngman FIT-OUT MASTER, User Manual

Page 1: ...Mobile Aluminium Trade Quality Access Tower System 3T Through the Trapdoor Method USER GUIDE ...

Page 2: ...Contents Safety First Component Diagram Component Quantity Safety Data Schedule Build Method Pre use Safety Inspection Checklist 2 7 8 9 10 11 31 32 YOUNGMAN FIT OUT MASTER User Guide 1 ...

Page 3: ...st have a copy of this guide For further information on the use of mobile access and working towers follow the PASMAoperator s code of practice If you need further information design advice additional user guides or any other help with this product please contact the manufacturer on 91 9015964626 or email sales youngman co in Compliances Risk assessment EN 1004 Please ensure that you arrived at th...

Page 4: ...be used Check if the ground on which the mobile access tower is to be erected and moved is capable of supporting the tower Towers must be climbed from the inside during assembly and use It is recommended that towers should be tied to a solid structure when left unattended Tower components should be lifted using a reliable lifting material e g strong rope employing a reliable knot e g clove hitch t...

Page 5: ... loads must be evenly distributed over the platform s Composite code 38060600 38061700 Working height m Platform height m 2 6 0 6 3 7 1 7 Self weight of Towers kgs 34a 41 56b 79 Maximum Safe Tower Load kgs 200c 200c Notes a Figures in brackets a are weight excluding toe boards b Load in brackets c are limited by number of platforms The maximum safe tower load is the total combined load of the user...

Page 6: ...ng a tower over rough uneven or sloping ground taking care to unlock and lock castors The overall height of the tower when being moved should not exceed 3 5 times the minimum base dimensions or 4 metres overall height Before use check the tower is still correct and complete After every movement of the tower use a spirit level to check that it is vertical and level and set the adjustable legs as re...

Page 7: ...n telegraph wires whistle 6 25 31 11 14 Gale force 8 39 46 17 21 Beware of open ended buildings which can cause funnelling effect Do not abuse equipment Damaged or incorrect components shall not be used Raising and lowering components tools and or materials by rope should be conducted within the lower base Ensure that the safe working load of the supporting decks and the tower structure is not exc...

Page 8: ... used and put to one side for manufacture repair Adjustable leg threads should be cleaned and lightly lubricated to keep them free running Brace claws frame interlock clips trapdoor latches and platform wind locks should be regularly checked to ensure they lock correctly Components should be stored with due care to prevent damage Ensure components are not damaged by excessive strapping forces when...

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Page 10: ...ht m Platform Height m 38060600 38061700 38063700 2 6m 0 6m 3 7m 1 7m 5 7m 3 7m Product Code Description Weight Pack Quantities 37051800 Base Pack 34kg 1 1 1 37251800 2 rung Guardrail Pack 16kg 1 1 34151800 2m Extension Pack 47kg 1 31751300 SP7 Stabiliser Small 3 8kg ea 4 a 4 Toe Board Pack to be bought seperately YOUNGMAN FIT OUT MASTER User Guide 9 ...

Page 11: ...63700 2 6m 0 6m 3 7m 1 7m 5 7m 3 7m Product Code Description Pack Quantities 00060000 Base Frame 2 2 1 37751800 Trapdoor Platform 1 1 2 2 00061000 Diagonal Braces 1 4 00062100 Horizontal Braces 5 9 57691700 FIT OUT MASTER Side Toe Board 2 c 2 2 00062200 FIT OUT MASTER End Toe Board 2 c 2 2 39951800 2 rung Guardrail Frames 2 c Toe boards required if risk assessment shows necessary YOUNGMAN CO IN 10...

Page 12: ...ximum working height 2 6M x2 Base Frame x1 Toe board pack If bought seperately Setting up the base unit Fit one horizontal brace red onto the vertical of a span frame just above the bottom rung with the claw facing outwards The frame will now be self supporting 2 Locked 1 YOUNGMAN FIT OUT MASTER User Guide 11 ...

Page 13: ...n all four castors wheels Ensure the castors are facing outwards from the base unit contact with the ground Use a spirit level to check the base adjustable legs See Fitting Adjustable Legs section on page 11 for guidance YOUNGMAN CO IN 12 ...

Page 14: ...here a risk assessment shows toe boards are necessary Follow stage 1 step 1 setting up the base unit le legs Refer to the Fitting Adjustable Legs section on page 11 for guidance Fit a horizontal brace between the bottom rungs on the front face of the base unit Important Always ensure braces are fully locked in position 2 Assembly Procedure Stage 3 YOUNGMAN FIT OUT MASTER User Guide 13 ...

Page 15: ... Fit a diagonal brace between the 5th rung of the base unit and the lower rung of a guardrail frame 3 4 Fit a 2 rung guardrail frame at each end of the base unit Ensure the four frame interlock clips are engaged Important Always ensure braces are fully locked in position Fit a trapdoor platform on the 6th rungs of the base unit Engage the wind locks underneath the rungs at both ends of the platfor...

Page 16: ...lly locked in position as guardrails they should always be 0 5m and 1 0m above the platform surface NEVER stand on a platform until the guardrail braces are in place If your risk assessment shows it platform checking that there are no gaps and that the trapdoor opens and closes correctly The tower structure is now complete at 1 7m platform height Refer to the Fitting Toe Boards section on page 31 ...

Page 17: ...ut leave the braces in position From the protected position trapdoor position unlatch the four remaining brace hooks and remove the four guardrail braces and then descend Never stand on a platform without guardrail braces Assembly Procedure Fitting toe boards Start with the end boards which have red plastic clips There are two slots depending on which side you position the diagonal brace Clip into...

Page 18: ...Inspect components prior to erection Inspect tower prior to use Tower upright and level Castors locked and legs correctly adjusted Platforms located and wind locks on Toe boards located Safety checklist Checklist Ensure horizontal braces and Refer to this checklist before using each time ...

Page 19: ...YOUNGMAN FIT OUT MASTER User Guide 18 Notes ...

Page 20: ...YOUNGMAN CO IN 19 Notes ...

Page 21: ...UNIT 1 PLOT NO 237 UDYOG KENDRA 1 ECOTECH 1 GREATER NOIDA 91 9015964626 sales youngman co in YOUNGMAN CO IN 201308 U P 2018 YOUNGMAN INDIA ...