YOUYANG EHA Series, Operation & Maintenance Manual

Page 1: ...IRPORT LIGHTING EQUIPMENT INC Page 1 55 OPERATION MAINTENANCE MANUAL EHA ALS 1 Approach center line Light EHA RTHL Runway Threshold Light EHA WBAR Runway Wing Bar Light EHA RENL Runway End Light EHA STBL Stop Bar Light YOUYANG AIRPORT LIGHTING EQUIPMENT INC ...

Page 2: ...dated Manual with product This Manual can be revised anytime for better improvement of products and its Revision contents are made by company production process regulation and will give to customers as newly updated Hard copy and Soft copy by CD This Manual not including content for discontinued parts and products REVISION RECORD REVISION NO CONTENTS DATE SIGN Rev 0 FIRST MADE 2015 02 24 ...

Page 3: ...AIRPORT LIGHTING EQUIPMENT INC Page 3 55 CONTENTS 1 General 1 1 Knowledge before Operation use 1 2 Cautions for Safety 1 3 Quality guaranty 2 Product specification 3 Installation 4 Maintenance Repair Procedure 5 Transportation Storage 6 Drawings Parts List ...

Page 4: ...with below department and make best Installation Operation and Maintenance after sufficient knowledge from us Please transfer this Manual to person in charge of end user and maintenance person and Duty maintenance manager Please store this Manual where can see easy by person in charge always and use anytime when required Company YOUYANG AIRPORT LIGHTING EQUIPMENT INC KOREA Department Quality Assur...

Page 5: ... before any troubles and dangerous cases are occurred Use this product function as sufficiently and safely after carefully reading of this Manual The Caution means as below 2 kinds WARNING When user do violate this Introduction of Manual it cause serious injury and death to user NOTICE When user do violate this Manual introduction it cause light injury to user and made products troubles ...

Page 6: ... a Cable is peeled off and damaged This will make Electrical shock to user 5 Do Make sure Fastening and fix after installation of product NOTICE 1 Please use input power as allowed range Otherwise this will make product damage and fire reason 2 Please do not make water input and dust entering to product This will make product damages and fire reason 3 Please use all parts must be correct parts to ...

Page 7: ...mable parts are excluded from guaranty period The troubles caused by products defects will be free of charge during guaranty period but user mistakes and mis use will be charged PRODUCT GUARANTY RANGE Div A S charge Guaranty support period Product defect free A S 1 years after supply to site charge A S 10 years after guaranty finished User defect Free A S None Charge A S 10 years from guaranty fin...

Page 8: ...spray Humidity scope 98 at room temperature for 25 C 2 Electrical Property In put power 6 6A series circuit Power consumption 73VA Lamp LED lamp Lamp type White LCW CQAR 6EA METAL PCB OSRAM Lamp specification White 26 4W Lamp life 30 000 hour 3 Photometric Property Light color White Main beam angle Vertical 2 5 13 5 Horizontal 10 Min average intensity 20 000 cd Min Intensity 10 000 cd Main beam cu...

Page 9: ...g Frangibility of coupling Breakable under 230kg pressure on 30cm from Breakable points 5 Surface Treatment Treatment Powder electrostatic painting color Aviation yellow 6 Composition Light body Aluminum die casting Reflector Polycarbonate Front glass Heat resistant glass Clear 2 Pole plug L 823 STYLE 6 2 1 1 ALS 1 Outer Drawing ...

Page 10: ...ope 98 at room temperature for 25 C 2 Electrical Property In put power 6 6A series circuit Power consumption 73VA Lamp LED lamp Lamp type Green LCW CQAR 6EA METAL PCB OSRAM Lamp specification Green 26 4W Lamp life 30 000 hour 3 Photometric Property Light color Green Main beam angle Vertical 1 10 Horizontal 5 5 Min average intensity 10 000 cd Min Intensity 5 000 cd Main beam curve Min intensity 1 0...

Page 11: ...upling Breakable under 230kg pressure on 30cm from Breakable points 5 Surface Treatment Treatment Powder electrostatic painting color Aviation yellow 6 Composition Light body Aluminum die casting Reflector Aluminum with anodizing coating 99 purity Front glass Heat resistant glass Clear 2 Pole plug L 823 STYLE 6 2 2 1 RTHL Outer Drawing ...

Page 12: ...8 at room temperature for 25 C 2 Electrical Property In put power 6 6A series circuit Power consumption 73VA Lamp LED lamp Lamp type Green LCW CQAR 6EA METAL PCB OSRAM Lamp specification Green 26 4W Lamp life 30 000 hour 3 Photometric Property Light color Green Main beam angle Vertical 0 5 10 5 Horizontal 7 Min average intensity 10 000 cd Min Intensity 5 000 cd Main beam curve Min intensity 1 000 ...

Page 13: ...upling Breakable under 230kg pressure on 30cm from Breakable points 5 Surface Treatment Treatment Powder electrostatic painting color Aviation yellow 6 Composition Light body Aluminum die casting Reflector Aluminum with anodizing coating 99 purity Front glass Heat resistant glass Clear 2 Pole plug L 823 STYLE 6 2 3 1 WBAR Outer Drawing ...

Page 14: ...cope 98 at room temperature for 25 C 2 Electrical Property In put power 6 6A series circuit Power consumption 73VA Lamp LED lamp Lamp type Red LCW CQAR 6EA METAL PCB OSRAM Lamp specification Red 26 4W Lamp life 30 000 hour 3 Photometric Property Light color Red Main beam angle Vertical 0 25 4 75 Horizontal 6 Min average intensity 2 500 cd Min Intensity 1 250 cd Main beam curve Min intensity 250 cd...

Page 15: ...upling Breakable under 230kg pressure on 30cm from Breakable points 5 Surface Treatment Treatment Powder electrostatic painting color Aviation yellow 6 Composition Light body Aluminum die casting Reflector Aluminum with anodizing coating 99 purity Front glass Heat resistant glass Clear 2 Pole plug L 823 STYLE 6 2 4 1 RENL Outer Drawing ...

Page 16: ...rature for 25 C 2 Electrical Property In put power 6 6A series circuit Power consumption 73VA Lamp LED lamp Lamp type Red LCW CQAR 6EA METAL PCB OSRAM Lamp specification Red 26 4W Lamp life 30 000 hour 3 Photometric Property Light color Red Main beam angle Straight Vertical 1 8 Horizontal 10 Min average intensity Straight 2 000 cd Min Intensity Straight 1 000 cd Main beam curve Min intensity Strai...

Page 17: ...upling Breakable under 230kg pressure on 30cm from Breakable points 5 Surface Treatment Treatment Powder electrostatic painting color Aviation yellow 6 Composition Light body Aluminum die casting Reflector Aluminum with anodizing coating 99 purity Front glass Heat resistant glass Clear 2 Pole plug L 823 STYLE 6 2 4 1 STBL Outer Drawing ...

Page 18: ... intensity can be decided with user to meet with airfield site condition The Light installation method shall be in compliant with either ICAO FAA or each different nation s installation requirement and see below procedure 3 2 INSTALLATION OF THE LIGHT FIXTURE 3 2 1 INSTALLATION LOCATION OF APPROACH LIGHT 1 APPROACH LIGHT 2 150m 300m 30m 4m Equal to taht of TDZ Centre line barrette Threshold lights...

Page 19: ...50m 300m 30m Equal to taht of TDZ Threshold lights spacing 3 0m max Threshold 60m Figure 1 2 Inner 300m approach and runway lighting for precision approach runways categories 2 and 3 where the serviceability levels of the lights specified as maintenance objectives in chapter 10 can be demonstrated ...

Page 20: ...ion approach CAT 1 lighting system A DISTANE COD CENTRE LINE Threshold lights Runway center line Figure 1 4 Precision approach CAT 1 lighting system B BARRETTE CENTRE LINE 300m 420m mnm CROSSBAR LENGTH 18m 30m THRESHOLD 30m 60m 2 7m 300m 420m mnm THRESHOLD 30m 60m 10 5m 4m 3m mnm CENTER LINE Figure 1 5 Simple approach lighting system SALS ...

Page 21: ...y as practicable in a horizontal straight line at right angles to and bisected by the line of the centreline lights The lights of the crossbar shall be spaced so as to produce a linear effect except that gaps may be left on each side of the centreline A spacing for the crossbar lights shall be between 1m to 4m The lights forming the centreline shall be placed at longitudinal intervals of 30m with ...

Page 22: ...istance of 15m from the centreline The centreline of a precision approach category II and III lighting system for the first 300m from the threshold shall consist of barrettes showing variable white except that where the threshold is displace 300m or more the centreline may consist of single light sources showing variable white The side row shall consist of barrettes showing red The length of a sid...

Page 23: ...ights were uniformly spaced at intervals of 3m between the rows of runway edge lights and C on a precision approach runway category II or III lights uniformly spaced between the rows of runway edge lights at interval of not more than 3m 2 Wing bar Wing bar lights shall be symmetrically disposed about the runway centre line at the threshold in tow groups i e wing bars Each wing bar shall be formed ...

Page 24: ...runway axis as near to the end of the runway as possible and in any case not more than 3m outside the end Runway end lighting should consist of at least six lights For a precision approach runway category III the spacing between runway end lights except between the two innermost lights if a gap is used It should not be exceeded 6m Runway end lights shall be fixed unidirectional lights showing red ...

Page 25: ...in in frangible joint parts where the light fixture and the deep base are in contact 2 Remove water from the deep base or cable conduit when installing the light fixture Especially water remaining in the deep base will be bloated when frozen and it may cause damage to the light fixture 3 Fix tightly secondary cable of the light fixture and isolating transformer 4 Do not carry or move the light fix...

Page 26: ...ARIES CONCRETE 3mm 6mm APPROX 76mm 305mm MIN 152 mm Min Figure 3 2 DEEP BASE L 867 TYPE Deep base for approach light shall be mounted and installed as per below procedure 1 Prepare installation drawing for deep base to install on the runway and taxiway 2 Mark deep base installation position on the pavement 3 Do cutting using machine Refer Figure 3 2 4 Do cutting for Cable conduit 5 The bottom cutt...

Page 27: ...AM DIRECTION OF DEEP BASE 8 Install ground rod and other material for ground 9 Reclaim deep base hole using concrete and epoxy 10 Please remove the trash and the water after finish the work 3 3 2 CONNECTING TRANSFORMER AND CONNECTOR KITS Figure 4 1 CONNECTION OF TRANSFORMER AND PRIMARY CONNECTOR KIT ...

Page 28: ...nnector kit connected with isolating transformer toward outside 5 Lay down the light fixture on soft fabric and connect secondary lead wire plug of the light fixture with receptacle of the secondary cable of the isolating transformer Refer to Figure 4 2 6 Clean the surface of the plug of lead wire of light fixture and receptacle of isolating transformer And do tightly taping with EPR tape and PVC ...

Page 29: ... The mast is assembled by special clamp after wiring is finished of light fixture at installation site by supply of separately of Support part and light fixture part INSTALLATION METHOD OF THE LIGHT 1 Please check below items before installation of light All installation materials and tools are prepared well The base box and cable piping is well installed as regulation The Isolation Transformer is...

Page 30: ...each mast has allocation Cut connection cable to light as instructed length Install cable earth cable using feed cable work 9 Fasten loosely Bolt of coupling after cable connection to terminal of light and install light on the light fixture 10 Arrange Toe in angle using level tool for horizontally 0 degree or instructed angle 11 Arrange all lights as instructed angle of installation section for ve...

Page 31: ...y installed in accordance with beam direction and in line with ground level 2 Closely check if any damage on the light base exists 3 Clean the light base and remove water or moisture in it 4 Lay the light fixture down on the soft surface of the ground with the bottom of the light forwarded to the upper part 5 Connect secondary lead wire plug FAA L 823 2 polarity plug or P3A of the light fixture to...

Page 32: ...chedule with reference to the below table to keep elevated runway edge light operating efficiently PREVENTIVE MAINTENANCE CHECK LIST ARTICLE OF MAINTENANCE DAILY WEEKLY MONTHLY HALF YARLY ANUALLY EMERGENCY LIGHTING ILLUMINATION STATUS GRASS HINDERING ILLUMINATION CLEANING DAMAGE TO LENS ALIGNMENT DIRECTION OF BEAM CLEANING OF LAMPS SOCKETS HEIGHT OF THE LIGHTING MOISTURE INSIDE THE LIGHTING RUST P...

Page 33: ...l and then the damaged light fixture shall be repaired at workshop TROUBLESHOOTING Problem Cause Corrective Action NO LIGHTING Lamp fault Replace Lamp Lamp connected with secondary plug Connect to circuit 2 ND PLUG OF TR DIS CONNECTEDTR Connect to connector TR DEFECT Replace the defective isolating transformer LOW INTENSITY BRIGHTNESS Lamp fault Replace Lamp INSIDE DUST CLEANING WATER INLET Refer ...

Page 34: ...y using a cross type screw driver Replace faulty front lens with new one 1 Fixture 2 Front Ring 3 Rubber Packing 4 Front Lens 5 Screws M4 15 Caution 1 O ring and Packing shall not be reused Should these have to be used confirm if any damage is present 2 Wear soft gloves and do not touch the surface of lamp by naked hand when replacing lamp or globe 3 Applying anti seize compound to stainless steel...

Page 35: ...ing 3 Rubber Packing 4 Front Lens 5 Screws M4 15 3 Loosen reflector screws by using a cross type screw driver Assembling procedures shall be backward 1 Fixture 2 Reflector 3 Screws M3 8 Caution 1 O ring and Packing shall not be reused Should these have to be used confirm if any damage is present 2 Wear soft gloves and do not touch the surface of lamp by naked hand when replacing lamp or globe 3 Ap...

Page 36: ...reflector screws by using a cross type screw driver Assembling procedures shall be backward 1 Fixture 2 Reflector 3 Screws M3 8 4 Loosen LED module screws by using a cross type screw driver 1 Fixture 2 Heatproof Panel 3 LED Module 4 Screws M3 8 5 Loosen the ring clip to separate front body and control cover Remove the LED module wires from the control assembled part to replace faulty LED module As...

Page 37: ...ing 3 LED Module Wires 4 Control Part Cover 5 Wire Connector 6 Control Assembly 7 Screws M3 10 3 Loosen screws by using a cross type screw driver to separate the Control Assembly from the cover Assembling procedures shall be backward 1 Front Body 2 Rubber Packing 3 Control Part Cover 4 Control Assembly 5 Screws M3 10 Caution 1 O ring and Packing shall not be reused Should these have to be used con...

Page 38: ...bly 3 Loosen the screws by using a wrench to separate the Light Supporter from the Angle Adjuster Supporter 1 Front Body 2 Rubber Packing 3 Control Cover 4 Control Assembly 5 Angle Adjuster Supporter 6 Lead cable 7 Light Supporter 8 Bolts M8 25 Washers Ø8 Spring Washers Ø8 4 Loosen screws by using a cross type screw driver to separate the Angle Adjuster Supporter from the Control Cover 1 Front Bod...

Page 39: ...9 55 6 Cut the inserted plug and separated the parts as shown on the photo 1 Cable Plug 2 Nut 3 Rubber Packing 4 Connector 5 H type tube 6 H type inserted plug Remark Always use a new packing for the maintenance Remark A torque wrench shall be used for tight up the bolts Torque Pressure 3N m ...

Page 40: ... to 70 C 3 Humidity Below 90 5 3 SHIPPING 1 The heavier package of the light fixtures shall be placed at the bottom and lighter box of package shall be placed on the upper position 2 Bigger outer box covering smaller boxes of package shall indicate contents of the boxes in a label 3 Racks boxes and closed containers may be used for shipping 4 Precautions shall be taken before opening the shipping ...

Page 41: ...OPERATING MAINTENANCE MANUAL MODEL EHA series YOUYANG AIRPORT LIGHTING EQUIPMENT INC Page 41 55 6 DRAWING PARTS LIST 6 1 EHA L ALS1 ELEVATED APPROACH CENTERLINE LIGHT CROSSBARS LIGHT WHITE ...

Page 42: ...M3 8 4 11 Spring washer Stainless steel Ø3 4 12 Heat sink Aluminum die casting Ø123 87 14 98 1 13 Heat sink packing Silicon 60 Black 1 14 Heat sink O ring Silicon Ø12 42 Ø1 78 1 15 Front body Aluminum die casting Ø155 60 1 16 Power Supply cover packing Silicon 60 Black 1 17 Bolt Stainless steel M3 10 2 18 Power supply assembly PCB1310 1 19 Spring pin Stainless steel Ø3 10 2 20 Power supply cover A...

Page 43: ...NG EQUIPMENT INC Page 43 55 29 Bolt Stainless steel M8 25 2 30 Bolt Stainless steel M4 16 4 31 Bolt Stainless steel M8 25 2 32 Nut Stainless steel M8 2 33 Body support Aluminum die casting Ø74 116 1 34 Cord bushing Brass 1 35 2 Pole plug FAA L 823 600V 1 25SQ 2C 0 5M 1 ...

Page 44: ...OPERATING MAINTENANCE MANUAL MODEL EHA series YOUYANG AIRPORT LIGHTING EQUIPMENT INC Page 44 55 6 2 EHA L RTHL ELEVATED THRESHOLD LIGHT GREEN ...

Page 45: ... M3 8 4 11 Spring washer Stainless steel Ø3 4 12 Heat sink Aluminum die casting Ø123 87 14 98 1 13 Heat sink packing Silicon 60 Black 1 14 Heat sink O ring Silicon Ø12 42 Ø1 78 1 15 Front body Aluminum die casting Ø155 60 1 16 Power Supply cover packing Silicon 60 Black 1 17 Bolt Stainless steel M3 10 2 18 Power supply assembly PCB1310 1 19 Spring pin Stainless steel Ø3 10 2 20 Power supply cover ...

Page 46: ...NG EQUIPMENT INC Page 46 55 29 Bolt Stainless steel M8 25 2 30 Bolt Stainless steel M4 16 4 31 Bolt Stainless steel M8 25 2 32 Nut Stainless steel M8 2 33 Body support Aluminum die casting Ø74 116 1 34 Cord bushing Brass 1 35 2 Pole plug FAA L 823 600V 1 25SQ 2C 0 5M 1 ...

Page 47: ...OPERATING MAINTENANCE MANUAL MODEL EHA series YOUYANG AIRPORT LIGHTING EQUIPMENT INC Page 47 55 6 3 EHA L WBAR ELEVATED WING BAR LIGHT GREEN ...

Page 48: ... M3 8 4 11 Spring washer Stainless steel Ø3 4 12 Heat sink Aluminum die casting Ø123 87 14 98 1 13 Heat sink packing Silicon 60 Black 1 14 Heat sink O ring Silicon Ø12 42 Ø1 78 1 15 Front body Aluminum die casting Ø155 60 1 16 Power Supply cover packing Silicon 60 Black 1 17 Bolt Stainless steel M3 10 2 18 Power supply assembly PCB1310 1 19 Spring pin Stainless steel Ø3 10 2 20 Power supply cover ...

Page 49: ...NG EQUIPMENT INC Page 49 55 29 Bolt Stainless steel M8 25 2 30 Bolt Stainless steel M4 16 4 31 Bolt Stainless steel M8 25 2 32 Nut Stainless steel M8 2 33 Body support Aluminum die casting Ø74 116 1 34 Cord bushing Brass 1 35 2 Pole plug FAA L 823 600V 1 25SQ 2C 0 5M 1 ...

Page 50: ...OPERATING MAINTENANCE MANUAL MODEL EHA series YOUYANG AIRPORT LIGHTING EQUIPMENT INC Page 50 55 6 4 EHA L RENL ELEVATED RUNWAY END LIGHT RED ...

Page 51: ...M3 8 4 11 Spring washer Stainless steel Ø3 4 12 Heat sink Aluminum die casting Ø123 87 14 98 1 13 Heat sink packing Silicon 60 Black 1 14 Heat sink O ring Silicon Ø12 42 Ø1 78 1 15 Front body Aluminum die casting Ø155 60 1 16 Power Supply cover packing Silicon 60 Black 1 17 Bolt Stainless steel M3 10 2 18 Power supply assembly PCB1310 1 19 Spring pin Stainless steel Ø3 10 2 20 Power supply cover A...

Page 52: ...NG EQUIPMENT INC Page 52 55 29 Bolt Stainless steel M8 25 2 30 Bolt Stainless steel M4 16 4 31 Bolt Stainless steel M8 25 2 32 Nut Stainless steel M8 2 33 Body support Aluminum die casting Ø74 116 1 34 Cord bushing Brass 1 35 2 Pole plug FAA L 823 600V 1 25SQ 2C 0 5M 1 ...

Page 53: ...OPERATING MAINTENANCE MANUAL MODEL EHA series YOUYANG AIRPORT LIGHTING EQUIPMENT INC Page 53 55 6 5 EHA L STBL ELEVATED STOPBAR LIGHT RED ...

Page 54: ...M3 8 4 11 Spring washer Stainless steel Ø3 4 12 Heat sink Aluminum die casting Ø123 87 14 98 1 13 Heat sink packing Silicon 60 Black 1 14 Heat sink O ring Silicon Ø12 42 Ø1 78 1 15 Front body Aluminum die casting Ø155 60 1 16 Power Supply cover packing Silicon 60 Black 1 17 Bolt Stainless steel M3 10 2 18 Power supply assembly PCB1310 1 19 Spring pin Stainless steel Ø3 10 2 20 Power supply cover A...

Page 55: ...NG EQUIPMENT INC Page 55 55 29 Bolt Stainless steel M8 25 2 30 Bolt Stainless steel M4 16 4 31 Bolt Stainless steel M8 25 2 32 Nut Stainless steel M8 2 33 Body support Aluminum die casting Ø74 116 1 34 Cord bushing Brass 1 35 2 Pole plug FAA L 823 600V 1 25SQ 2C 0 5M 1 ...