YOUYANG SLL Series, Operation & Maintenance Manual

Page 1: ...OPERATING MAINTENANCE MANUAL MODEL SLL series 유 양 산 전 주 식 회 사 페이지 1 21 OPERATION MAINTENANCE MANUAL SLL LED UNSERVICEABLE AREA LIGHT LED YOUYANG AIRPORT LIGHTING EQUIPMENT INC ...

Page 2: ... with product This Manual can be revised anytime for better improvement of products and its Revision contents are made by company production process regulation and will give to customers as newly updated Hard copy and Soft copy by CD This Manual not including content for discontinued parts and products REVISION RECORD REVISION NO CONTENTS DATE SIGN Rev 0 FIRST MADE 2009 12 22 ...

Page 3: ... series 유 양 산 전 주 식 회 사 페이지 3 21 목 차 1 General 1 1Knowledge before Operation use 1 2Cautions for Safety 1 3Quality guaranty 2 Product specification 3 Installation 4 Maintenance Repair Procedure 5 Transportation Storage 6 Drawings Part List ...

Page 4: ...epartment and make best Installation Operation and Maintenance after sufficient knowledge from us Please transfer this Manual to person in charge of end user and maintenance person and Duty maintenance manager Please store this Manual where can see easy by person in charge always and use anytime when required Company YOUYANG AIRPORT LIGHTING EQUIPMENT INC KOREA Department Quality Assurance Team Te...

Page 5: ...troubles and dangerous cases are occurred Use this product function as sufficiently and safely after carefully reading of this Manual The Caution means as below 2 kinds WARNING When user do violate this Introduction of Manual it cause serious injury and death to user NOTICE When user do violate this Manual introduction it cause light injury to user and made products troubles ...

Page 6: ... equipment after installation work NOTICE 1 Please keep the product away from water and dust Otherwise this will make defect on the product 2 Please use all parts matching to right capacity Otherwise this will make defect on the product 3 Please do no change the inner wiring of the product Otherwise this will make defect on the product 4 Please do maintain and operate the work by trained technicia...

Page 7: ...s are excluded from guaranty period The troubles caused by products defects will be free of charge during guaranty period but user mistakes and mis use will be charged PRODUCT GUARANTY RANGE Div A S charge Guaranty support period Product defect free A S 2 years after arrival on site charge A S 10 years after arrival on site User defect Free A S Non Charge A S 10 years after arrival on site ...

Page 8: ...rature shock Exposure of the hot light fixture to cold water spray FAA AC 150 5345 46C Wind Velocity Exposure to wind velocities of 300 not FAA AC 150 5345 46C 2 Electrical Property In put power 6 6A series circuit FAA AC 150 5345 46C Power consumption 45W Lamp Halogen lamp Lamp type GY 9 5 Lamp specification 6 6A 45W 1EA Lamp life 1 000 hour 3 Photometric Property Light color Blue IEC 61827 Main ...

Page 9: ... on 30cm from breakable points FAA AC 150 5345 46 C Wind Velocity 300Not Surface Treatment Treatment powder electrostatic painting Color Aviation yellow FAA AC 150 5345 46C 7 Composition Body Aluminum die casting ALD 6 Dome lens Glass Blue Lamp socket GY 9 5 2 pole plug L 823 Style 1 FAA AC 150 5345 26C 2 3 1 ELC TEDL ELEVATED OMNIDIRECTIONAL LOW INTENSITY LIGHT 외형도 ...

Page 10: ... complied with ICAO and FAA installation requirements Please see below procedure 3 2 JIG TOOLS for INSTALLATION The Jig Tools for installation work must be prepared and refer below list Jig for line arrangement with optical device Torque Wrench Ring spanner set L type wrench set Silicon grease Driver Other necessary tools 3 3 CHECK POINTS before INSTALLATION The Deep base box or Shallow base box m...

Page 11: ...1 SHALLOW BASE INSTALLATION Light Installation Procedure 1 Mark bolts right position of light on concrete floor 2 Make 4 holes with concrete drill hammer 3 Lay down light on the right position of 4 holes 4 Drive 1 2 anchors into the holes of light and concrete floor 5 Set the direction of light and fix it with bolts of coupling 1 Light 2 Anchor Bolt 1 2 100L 3 Concrete ...

Page 12: ...Repair works are very important for Aircraft safety operation The below check points are recommended by FAA for Elevated type Light PRECAUTION MAINTENANCE CHECK POINTS CHECK POINT ITEMS DAYLY WEEKLY MONTHLY HALF YEARLY YEARLY EMERGENCY LIGHT LAMP ON WEED GRASS REMOVAL AROUND LIGHT LENS BROKEN CHECK AND CLEAN LIGHT ARRANGEMENT BEAM DIRECTION LIGHT SOCKET CLAENING LIGHT INSTALLATION HIGHT INSIDE WAT...

Page 13: ...ace lamp Lamp is not connected to power Check wiring and connector connection status Power drive part fault Replace power drive assembly No Lighting No charged battery Replace batteries and check solar cell Solar cell s voltage fault Replace solar cell Brightness seems dimmer than other same light Lamp Fault Replace lamp Battery voltage fault Replace batteries Power drive fault Replace power drive...

Page 14: ...BLY REPLACEMENT 1 TOOL MATERIAL TOOL MATERIAL 1 Screwdriver 2 Flat head screwdriver 1 LED Assembly 2 WORK METHOD NO PHOTO WORK METHOD 1 Power off the light 1 Lens 2 Solar Cell 3 Coupling 4 Base Plate 2 Un fasten 4 bolts with screwdriver and open the cover Separate LED Module and LED Module Connector 1 2 3 1 2 4 ...

Page 15: ... by screwdriver 5 This photo shows that faulty LED Assembly is separated from light 6 Re assembly Assemble a new LED Assembly in revert of dis assembly order NOTE 1 Do not re use O ring and packing In a case of inevitable situation to reuse them please check the defective or not 2 Do work Lamp replacement wearing soft globes Do not touch lamp by bare hands ...

Page 16: ...ower Assembly 3 Round headed bolt 2 Un fasten 4 round headed bolts and open Power box cover 1 Power Box Cover 2 Round headed bolt 3 Battery 4 Power Assembly 3 Un fasten 2 bolts fixing battery with screwdriver Take away battery fixing plate Replace a new battery NOTE When replacing battery watch out not to change polarity Assembly work is revert of dis assembly order NOTE Do not re use O Ring and P...

Page 17: ...n fasten round headed bolts with screwdriver 1 Optical Assembly 2 Power Assembly 3 Round headed bolt 2 Un fasten 4 round headed bolts and open Power Box Cover 1 Power Box Cover 2 Round headed bolt 3 Battery 4 Power Assebly 3 Take away all kinds of connector Un fasten bolts fixing power assembly with screwdriver Take away a failed power assembly 4 Assembly a new power assembly in revert of disassem...

Page 18: ...upling away from plate as well Assemble a new coupling into plate Assemble light into coupling Fix the light with spanner NOTE When fixing the light watch out not to be bent out of main beam direction 5 운송 및 보관 5 1 STORAGE 1 All Lights are supplied by each packing box and each box has name plate and indicated box content at outside of box 2 All light must be stored at dry condition without dust in...

Page 19: ... boxes input in big box what is content in big box 3 When transportation the container selves and boxes can be used 4 Make a protection action for box contents from dust when container is opened 5 The general regulation must be kept when transportation is made by air and sea shipment and shall be followed with International transportation regulation 6 Drawing and Part List 6 1 SLL UAL UNSERVICEABL...

Page 20: ...9 Lamp support 1 1 10 LED PCB 1 1 11 LED Lens 1 1 12 Bolt 2 1 13 spring washer 2 1 14 Bolt 4 1 15 Bolt 2 2 Body assembly 1 2 1 Bolt 3 2 2 Body support 1 2 3 Photovoltaic arrays 1 2 4 Power supply assembly 1 2 5 Bolt 2 2 6 Cable gland set 1 2 7 Power supply support 1 2 8 Blind rivet 3 2 9 Lower pipe 1 2 10 Photovoltaic arrays angle bracket 2 2 11 Bolt 4 2 12 packing 1 2 13 Power supply box 1 2 14 B...

Page 21: ...upply assembly 1 4 1 Toggle switch cap 2 4 2 Power supply bracket 1 4 3 Bolt 4 4 4 Support 2 4 5 PCB box 1 4 6 Bolt 2 4 7 Spring washer 2 4 8 Support 2 4 9 Power supply PCB 1 4 10 Bolt 2 4 11 Switch PCB 1 4 12 Switch 2 4 13 Battery 1 4 14 Spring washer 2 4 15 Bolt 2 4 16 Backing 1 4 17 Battery support 1 ...