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ADJUSTING THE SUSPENSION ELEMENTS 

(REAR SHOCK AND SUSPENSION FORK)

The suspension elements that we use allow for a variety of adjustments. 
When making adjustments, please note the detailed instructions of the 
manufacturer of the suspension elements. 

You can fi nd up-to-date information on their websites, respectively:

RockShox: https://www.sram.com/de/rockshox 
Marzocchi: http://www.marzocchi.com
Manitou: http://www.manitou-mtb.com

CAUTION!! NEVER OPERATE YOUR BICYCLE WITH INSUFFICIENT OR EXCESS 
AIR PRESSURE! THIS COULD RESULT IN DAMAGE TO THE FORK OR SHOCKS.

BASIC SETTINGS

The weight of the rider and his position on the bicycle determine the adjustment criteria for 
the rear shock and suspension fork. When sitting on the bike, the suspension will compress 
to a certain degree – the so-called “sag.” Sag should be between 25% and 30% for Enduro 
bikes, between 30% and 40% for Downhill bikes, and between 10% and 20% for Dirt bikes.
The “sag value” that corresponds to your riding style is best determined with a few test rides. 

Test rides and personal preferences will determine the settings of the compression and 

rebound speeds of the suspension elements. 

CAUTION!! 

Please note

Your bike’s handling is infl uenced with each and every adjustment to the suspension 
elements – therefore, please be careful on your fi rst test rides to avoid falls and crashes.
Avoid any adjustments that could lead to the suspension elements frequently bottoming 

out. They will thank you with a long service life. If you are uncertain of anything or have any 

questions, do not hesitate to contact us at: 

service@yt-industries.com

GET TO KNOW YOUR BIKE

Familiarize yourself with your new bike. Verify once again that all screws are tightened to 
the correct torque. The table on page 16 gives you an overview of all torque specifi cations. 
Our bikes are equipped with modern disc brake systems with exceptional braking 
performance. In addition, the braking performance increases after a short break-in period. 
Try to get used to the braking response and how it differs when riding over various surfaces. 
Position the brake levers at your fi ngertips so that they can be pulled forcefully without 
excessive effort. The same applies to the shifters. Shift smoothly and without applying too 

much pressure to the pedals. This will help protect your drive train components. 
Please choose a safe and familiar terrain for your initial test and training rides. 

You can fi nd all you need to know about your bike in our “SAFETY FIRST” manual as well. 
Familiarize yourself with the bike manual before getting on your bike the fi rst time. 

BEFORE EACH RIDE

By nature, mountain bikes are placed under a lot of strain. The components 
of the bike react differently to stresses, from wear and tear to material fatigue. 
Individual components may fail without warning. Please check your bike regularly 
for signs of damage and/or have your bike periodically inspected.

CHECK BEFORE EVERY RIDE:

- that the seatpost and wheels are fi rmly secured in the frame and fork

- that the wheels spin freely

- the air pressure in the tires, the tension of the spokes and the hub bearing play
- the brake function

- signs of material fatigue (deformations, fractures, cracks, signs of impact, etc.)

- all additional components for stability and operational safety

- the required torques for all screws

Do not ride even if only one of the possible defects is present.

CAUTION

!! 

Vibrations that occur when riding your mountain bike can lead 

to screws loosening (even for screws with threadlocker adhesive)!

IN THE EVENT OF A FALL

Falls place a lot of strain on your bike’s material and components. 
Therefore, before you continue on your ride, check your bike for damage 

and impaired functions (see “Check Before Every Ride”).

Do not continue your ride even if only one of the possible defects is present.

If you are uncertain of anything or have any questions, do not hesitate 

to contact us directly at: 

service@yt-industries.com

RIDING ON PUBLIC ROADS IN GERMANY

The German Road Traffi c Licensing Regulations (Straßenverkehrs-Zulassungs-Ordnung, 
StVZO) prescribes the following safety devices when operating bicycles on public roads: 
- A braking and lighting system and a bright sounding bell.
- Furthermore, every cyclist is obligated to maintain his vehicle in a roadworthy 

  condition and a state that safe for riding.

We would like to expressly point out that our bikes are not in compliance with 
the German road traffi c licensing regulations! Read more about this 
on pages 75 - 78 in the “SAFETY FIRST” manual.

RIDING ON PUBLIC ROADS OUTSIDE OF GERMANY

 

Please inquire about the respective regulations in place for the country in which 
you want to ride your YT Bike in “normal” traffi c.

DESIGNATED USE

In addition to the assembly instructions, our mountain bikes are also supplied with 

the operating instructions from the manufacturers of the individual components. 

You can fi nd all information regarding use, maintenance, and care here. 

Please follow these instructions and retain them.Damage that arises from improper 

or inappropriate use are not covered by our warranty.
These include:

- Improper or inadequate maintenance and care
- Damage from falling or overstressing

- Modifi cation to the frame or fork
- Modifi cation of components

- Jumps or other stresses that lead to overstraining

- Operating the bike with a total weight of over 120 kg / 265 lbs.

Please refer to our General Terms and Conditions at 

www.yt-industries.com

.

IMPORTANT GENERAL INFORMATION:

We are not liable for property damage or personal injury resulting from the operation of 
the mountain bike itself, in particular, in the event of failures due to inadequate 

maintenance and care.

The abilities of professional mountain bikers may seem easy to imitate to laypersons. 
In reality, there are often years of training and constant practice behind their skills. 

For your safety, always wear protective clothing commensurate with the discipline.
We recommend always wearing a protective helmet.

Things always seem to happen when you least expect them.

CARE AND SERVICE INTERVALS:

Only regular inspections, care and maintenance, immediate professional repair, and the 

replacement of damaged components can guarantee the safe function of your bike over 

the long term. If you do not possess the necessary specialist knowledge or tools to 
carry out the required work yourself, a trip to the workshop is essential.

For guidance, we have prepared some maintenance information: 
Initial inspection, depending on how hard you ride, after 5 to 15 hours of operation. 
This includes:

- Checking the torques on all screws and nuts and tightening them if necessary

- Changing the length of the shifter cable by correcting the tension via adjustment 
  (barrel adjuster on the shifter)

- Checking the spoke tension on the wheels and that the wheels are true and 
  adjusting spoke tension if necessary
- Checking the headset preload

MONTHLY INSPECTIONS:

- Checking the profi le height and sidewalls of the tires. 

  Replacing worn or “washed out” tires

- Measuring the strength of the disc brake pads. 
  Replacing the brake pads if necessary (please note the manufacturer specifi cations)
- Checking the braking system for leaks. In the event of leaks, please visit a workshop
- Checking bearing play in the bottom bracket, headset, hubs, and pedals 

  and tightening if necessary
- Checking the spoke tension on the wheels and that the wheels are true 
  and adjusting spoke tension if necessary
- Checking the torques on screws and nuts. If necessary, tightening screws and nuts
- Cleaning and greasing the drivetrain and derailleur mechanism

ANNUAL INSPECTION:

- Suspension fork service: Please note the specifi cations of the manufacturer here
- Remove the bottom bracket, clean it, and regrease the treads
- Remove the headset, check the bearings and regrease them
- Remove the stem, handlebar, and seatpost and check them for cracks and damage 

  and replace them if necessary

- Check the shifter cable for damage (breaks, kinks, corrosion, etc.) 
  and exchange them if necessary

Adjustments after assembly

YOU CAN FIND DETAILED INFORMATION ABOUT YOUR BIKE IN THE “SAFETY FIRST” BICYCLE MANUAL.

eng

Summary of Contents for rtfm.

Page 1: ...rtfm read first then unpack Zuerst Lesen dAnn AusPAcKen d ABord Lire ensuite deBALLer BiKe mAnuAL ...

Page 2: ...yt industries com Welcome to good times ...

Page 3: ...et Jeu de direction LAUFRAD WHEEL ROUE Schnellspanner Steckachse Quickrelease Blocage de Roue Nabe Hub Moyeu Ventil Valve Valve Speiche Spoke Rayon Felge Rim Jante Reifen Tire Pneu Bremse hinten Rear brake Frein arrière Bremsscheibe Disc Disque Ritzel Sprocket Pignon Kettenblatt Chainring Plateau Kette Chain Chaîne Tretkurbel Crankset Pédalier Pedal Pedal Pédale Sattelstütze Seatpost Tige de selle...

Page 4: ...que wrench with Allen key adapter size 5 and 6 Allen key size 5 and 6 Torque wrench with socket key 17 mm Wire cutter Shock pump models with air suspension Tire pump Assembly grease Carbon Paste Clé dynamométrique avec insert Clé Allen taille 5 et taille 6 Clé Allen taille 5 et taille 6 Clé dynamométrique avec douille 17 mm Pince coupante Pompe amortisseur modèles avec amortisseur à air Pompe de g...

Page 5: ...quipment Please understand that in case of self executed repairs and or non professional maintenance warranty on components shall be void and we shall not accept liability for consequential accidents or damages TIP Please save the YT Industries BikeBox including the packaging material This way you can repack your bike if you need to have it transported ATTENTION If you don t feel confident in your ...

Page 6: ... open the BikeBox a a b b Pull the bike out of the box Make sure the bike stands safely by itself a a Remove the protective packaging using the appropriate tool Use wire cutters for the cable ties Make sure not to damage the bicycle Remove the end caps for the front hub using wire cutters Place them in a safe place so that they will not get lost b b Remove the protective plastic from the handlebar...

Page 7: ... is even and that the handlebar is centered and inserted correctly The adjustment lines will help you with this STEP STEP 05 INSTALLING SECURING THE SADDLE a b a a Loosen the seat clamp by loosening the screw using an Allen wrench Now you can insert the seatpost and tighten the seat clamp again 6 mm Allen wrench b b You can adjust the saddle angle using a 6 mm Allen wrench by loosening the screw t...

Page 8: ...en it by hand using a 6 mm Allen wrench f f Tighten the retaining screws alternately with only one turn per screw This is the only way to achieve even clamping Tighten each screw to 3 5 4 5 Nm using a 4 mm Allen wrench ASSEMBLY INSTRUCTIONS INSTALLING THE WHEELS FORK MANITOU STEP STEP 06 B a c b a a Turn the bicycle upside down Make sure the bike is standing securely Loosen both retaining screws u...

Page 9: ...opout and tighten the axle Do not use any tools to increase the leverage d d Close the lever by hand so that it is parallel to the stanchions b a INSTALLING THE WHEELS FORK ROCK SHOX STEP STEP 06 C INSTALLING THE WHEELS FORK MARZOCCHI c d c c Slide the lightly greased axle through the hub and tighten it by hand using a 6 mm Allen wrench d d Tighten the retaining screws alternately with only one tu...

Page 10: ...S a b a a Apply sufficient grease to the pedal thread Excess grease can be wiped away after the pedals have been installed b b Install the pedals using an Allen wrench the size will vary by pedal manufacturer The drive side pedal has standard threading and the non drive side pedal has reverse threading Therefore the non drive side pedal is tightened by screwing it in counterclockwise SCHRITT SCHRIT...

Page 11: ...G ON PUBLIC ROADS IN GERMANY The German Road Traffic Licensing Regulations Straßenverkehrs Zulassungs Ordnung StVZO prescribes the following safety devices when operating bicycles on public roads A braking and lighting system and a bright sounding bell Furthermore every cyclist is obligated to maintain his vehicle in a roadworthy condition and a state that safe for riding We would like to expressly...

Page 12: ...Crank bolts Chain ring bolts Pedals Lock on grip bolts 33 41 Nm 9 5 Nm 2 5 4 Nm 6 Nm 8 10 Nm 4 5 Nm 2 8 3 4 Nm 40 Nm 6 Nm Carbon Aluminium 9 5 Nm 48 54 Nm 12 14 Nm Steel 8 9 Nm Alu 38 Nm 2 5 4 Nm CAUTION These specifications are only guidelines As a rule you should always observe the manufacturers instructions These have also been included or can be found on the website of the respective manufactur...

Page 13: ......

Page 14: ...M GERMANY GERMANY yt industries GmbH 49 0 9191 73 63 05 0 49 0 9191 73 63 05 0 49 0 9191 73 63 05 55 49 0 9191 73 63 05 55 service yt industries com service yt industries com service yt industries com yt industries com yt industries com yt industries com PHONE FAX MAIL WEB ...

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