YTL YTL22139-5, Instruction & Assembly Manual

Page 1: ...REV11132012 YTL22139 5 500LB UTLILTY DUMP CART WITH RELEASE PEDAL Instruction Assembly SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE...

Page 2: ...azard Signal Word Definition 4 Controls and Features Identification 5 Component Hardware 6 7 Assembly Instructions 8 9 10 11 12 13 Operation Instructions 13 Maintenance and Storage 14 Specification 15...

Page 3: ...operate close to creeks ditches and public highways To avoid personal injury and or equipment damage DO NOT EXCEED 10 MPH Always use caution when loading and unloading the cart Only tow with recommen...

Page 4: ...ovided in the Specifications section of this manual This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avo...

Page 5: ...s manual for future reference 1 Removable Tailgate Push up to remove for loading or unloading 2 Utility Cart Box Do not exceed rated load capacity 500lb 3 Tires Wheel Do not exceed the recommended rat...

Page 6: ...to the user or bystanders or cause equipment damage UTILITY DUMP CART COMPONENT PARTS AND ASSEMBLY Take all parts out of the shipping crate and inspect components to ensure there are no missing piece...

Page 7: ...4 Lock Washer 6 34 5 Hex Nut M6 34 11 Screw M8x16 6 12 Lock Washer 8 16 13 Hex Nut M8 16 14 Flat Washer 16 4 16 R Pin 3 4 18 Hex Bolt M8x20 10 20 Spacer 2 22 Latch Spring 1 24 Hitch Pin 1 25 Hex Bolt...

Page 8: ...ews 3 6 lock washers 4 and M6 hex nuts 5 Note the hole on tongue support 27 should be on right side STEP 2 Attach the Wheel Axle Support 1 Put together the two wheel axle supports 10 and attached them...

Page 9: ...itch tongue assembly 19 3 Put an 16 flat washer 14 on the axle slide the wheel over the end followed by the second 16 flat washer 14 and secure with 3 R pin 16 4 Tighten all nuts on wheel axle support...

Page 10: ...ngue using two sets of M8x20 hex bolts 18 8 lock washers 12 and M8 hex nuts 13 then secure with Hitch Pin 24 and 3 R Pin 16 STEP 6 Attach Left and Right Panel 1 Attach the left and right panel 2 to th...

Page 11: ...k washers 4 and M6 hex nuts 5 2 Attach the front panel 28 to the left and right panel using six sets of M6x12 screws 3 6 lock washers 4 and M6 hex nuts 5 STEP 8 Attach Side Panel 1 Attach the two corn...

Page 12: ...screws 3 6 lock washers 4 and M6 hex nuts 5 2 Attach the rear panel card slot 6 and side of rear panel frame 7 to the side of left right panel 2 using six sets of M6x12 screws 3 6 lock washers 4 and M...

Page 13: ...y dump cart with box raised 5 DO NOT over fill the utility dump cart Over flow loads can cause the cart and towing vehicle to lose traction and skid out of control 6 ONLY fill the dump cart to a comfo...

Page 14: ...ever exceed load capacity rating of 500lb 226 8kg it will damage the utility dump cart IMPORTANT If a part needs replacement only use parts that meet the manufacturer s specifications Replacement part...

Page 15: ...Frame Material Steel Inside Box Dimensions 38 x 28 15 x 11 8 Overall Dimensions 58 27 x 31 10 x 26 77 Axle Dimensions 0 59 x30 5 Wheel Size 13 4 00 6 Wheel Type Pneumatic Hitch Type Pin Style Tire Pre...

Page 16: ...16 Parts Drawing Parts List...

Page 17: ...t M6 34 20 Spacer 2 6 Rear Panel Card Slot 2 21 Release Pedal 1 7 Rear Panel Frame 1 22 Latch Spring 1 9 Rear Panel 1 23 Hitch Pin Bracket 1 10 Wheel Axle Support 2 24 Hitch Pin 1 11 Screw M8x16 6 25...

Page 18: ...the utility dump cart has been misused neglected involved in an accident abused loaded beyond its limits modified or assembled incorrectly Normal maintenance is not covered under this warranty Limits...