Yueming CMA0604-B-A, Product Operation Manual

Page 1: ...I Product Operation Manual Applicable models CMA0604 B A CMA1309 B A CMA1610 B A CMA1309 T A CMA1610 T A Version 1 0...

Page 2: ...in possession of the patents copyright and other intellectual property rights of the product and its software Without authorization it is prohibited to copy manufacture process or use of the product a...

Page 3: ...ncluding but not limited to add remove modify unauthorized disassembly replacing parts 2 Use the equipment in the environment failing to satisfy the operating requirements 3 Operate disobeying the spe...

Page 4: ...evail Due to constant improvement certain content of this manual might be inconsistent with the actual product which shall prevail The symbol conventions in this manual Attention The content requires...

Page 5: ...rohibited Reliable earthing is required for the machine and related other machine before power on During operating removing any cover of the machine is strictly prohibited During operating the operato...

Page 6: ...ipment parameters 6 1 7 System configuration 8 1 8 Suitable materials 8 1 9 Applicable fields 8 1 10 Description of warning labels 8 Chapter2 Safety Rules 11 2 1 Product safety 11 2 2 Safe equipment 1...

Page 7: ...heel 41 4 1 2 Fasten screws and coupling 42 4 1 3 Electric maintenance 43 4 1 4 Limit switch 44 4 1 5 Emergency stop button 44 4 2 Light route maintenance 45 4 3 Auxiliary parts maintenance 46 4 3 1 W...

Page 8: ...d Water cooling Operating parameters Effective cutting range mm 600X400 1300X900 1600X1000 Working speed mm s 0 500 Compatible graphic formats AI DXF BMP JPGE PLT DST DSB etc Working platform Blade wo...

Page 9: ...l CMA1309 B A as an example for the compositions of the equipment 1 4 1 Compositions of the machine The machine uses modular design and consists of the chassis transmission system cover and working pl...

Page 10: ...as shown in the figure below Figure 1 3 Transmission system Y axis sensor reset or limit signal X axis timing belt Y axis guide rail one on each side Y axis guide rail pad one on each side Light pipe...

Page 11: ...tform are mainly used to hold thick soft cloth and other materials Figure 1 4 Working platform 1 5 Auxiliary parts To ensure normal operation the laser equipment needs also some auxiliary parts like b...

Page 12: ...tandard of the country Standard voltage is 220 240V 50 60Hz Full load current power the maximum current and power when the machine is operating excluding auxiliary equipment Serial No the unique numbe...

Page 13: ...materials it is strictly prohibited to cut metal materials and corrosive materials 1 9 Applicable fields CMA series laser equipment is suitable for professional users of clothing trademarks cloth toy...

Page 14: ...caused by direct exposure to the laser Small laser warning label which means that there is laser passing through be careful to protect eyes and skin against laser hurt Beware of laser radiation which...

Page 15: ...hat there is laser passing through and be careful to avoid laser harm Toxic fume label which means that the equipment will produce toxic fumes particles in the processing of certain materials and remi...

Page 16: ...dge group or by pass connection are strictly prohibited in case of failure with the safety equipment professional are required for repair If part replacement is needed the product with same model spec...

Page 17: ...ed Training on the maintenance personnel contains participation training held by manufacturer 2 4 2 Qualifications The operator is required to accept guidance and training of the owner and the operato...

Page 18: ...diffuse reflection is safe Class 4 laser device with diffuse reflection causes danger They may possibly cause skin burn or fire accident Great care is required to use this kind of laser device 2 5 1 1...

Page 19: ...de from high polymer material and dipping into organic solvent or cleaning with it are prohibited It is a must to replace the laser proof glasses at the expiration 2 5 2 High voltage risk Laser module...

Page 20: ...ir hazard must satisfy the requirements specified in Appendix A for example of processing outgrowth as national standard GB 18490 2001 laser processing machine The abstract is as below A1 1 Plastic cu...

Page 21: ...to pollution or damaged coating the decomposition will generate dust and smoke containing silicone monoxide steam of heavy metal At this time it is a must to power the laser device off stop running t...

Page 22: ...sonnel Notify the competent management department Abide by the related regulations prescribed by the state and the company 2 5 7 2Measures for fire accident In case of fire accident the following meas...

Page 23: ...le the wearing parts must be disassembled and packaged separately If a flatbed is used to transport the equipment the equipment must be fully wrapped in ponchos at least two layers to protect the equi...

Page 24: ...and raise the feet to make the distance to the pallet greater than to the casters Figure 3 3 Loosing Casters and Feet 3 Fork the machine from the pallet with a forklift deliver to the destination and...

Page 25: ...protection device should be connected It is strictly prohibited to turn on the machine when the grid voltage is instable or does not match Preparation of cooling water To ensure the life of the laser...

Page 26: ...customer is needed the installation personnel are required to have received all trainings held by our company and grasped the related key points relating to the installation of our laser equipment Too...

Page 27: ...level of the machine by reducing the height of the left foot or increasing the height of the right foot When the bubble is centered in the spirit level the front level of the machine has been adjuste...

Page 28: ...t downwards Adjust the distance of the laser tube from front to back about 50mm from the laser outlet to the first reflector then buckle the upper support foot of the laser tube bracket and tighten th...

Page 29: ...ure 3 9 Laser Negative Terminal 3 1 4 3 Laser power supply installation Figure 3 10 Laser Power Installation Position Diagram Note Under normal condition before the factory the laser power supply has...

Page 30: ...the negative pole line to the negative pole end of the laser power supply and fix positive pole high voltage connector on to the insulation bracket as shown in the figure below Figure 3 12 Positive Hi...

Page 31: ...plete water circulation piping connection Connect a patch board with circuit breaker or overcurrent protection The input voltage is 220 240V AC 50 60Hz Connect through power supply At this time you wi...

Page 32: ...ressor is very important in the system High pressure air is jetted out from light outlet in the laser head through air pipe On one hand this ensures focus lens clean On the other hand it plays the fun...

Page 33: ...e fan outlet with another duct and extend to outdoors and connect the power cord of the fan to the socket with circuit breaker or overcurrent protection device in the rear side of the chassis The inpu...

Page 34: ...17 Grounding Gridschematic Diagram It is a must to use 2 4 pieces of 4 35 1500mm angle iron hammered into any wet place surrounding the house as earthing Distance between each two angle iron is 1m And...

Page 35: ...some types of machine are individually packaged and kept During installation of the equipment they should be replaced back Figure 3 19 Cutting Head Structure Diagram Y fixation block X fixation block...

Page 36: ...service personnel Moreover users shall install scanner printer and other equipment prepared by themselves Attention Do not adjust height of the cutting head during processing during light emitting to...

Page 37: ...witch is turned on the lamp in the machine will be lighted automatically 3 2 2 Emergency stop button optional If the equipment is equipped with an emergency stop button the button will be mounted on t...

Page 38: ...or failures have been repaired before releasing the emergency stop or continuing to operate the machine 3 2 3 Monochromatic warning lamp optional Monochromatic warning lamp turns red in normal proces...

Page 39: ...d to USB interface of the PC can be used by USB disk Current knob Laser power In the process of cutting debugging adjust the laser energy of the cutting head by turning this button turn clockwise to i...

Page 40: ...the rocker switch on the right side of the chassis and turn on the water pump fan and air pump respectively After the above steps the equipment is turned on The shutdown procedure is reverse 3 3 2 Mo...

Page 41: ...ervice personnel 3 3 2 2 Stroke limit and reset Figure 3 25 Limit Switch Position Diagram Different models of machine are with different working breadth and setting stroke of each shaft of the machine...

Page 42: ...possibly be caused 3 3 2 3 Straightness and perpendicularity Before starting formal processing testing of movement straightness of each movement shaft and perpendicularity of X axis and Y axis are nee...

Page 43: ...ck the hardware problem You can use the red TEST button on the back of the laser power to test if the laser power and laser tube are normal as shown in Figure 3 7 When there is no laser emitting unplu...

Page 44: ...on the first light spot As shown below Figure 3 28 Light route adjustment Attention The positions of the light spots above are recommended to emit at the center of lens but not the edge In case of bei...

Page 45: ...body While adjusting the light route the operator is required to pay great care The operator is not permitted to make adjustment until having received professional training During adjustment pay atte...

Page 46: ...needed to avoid causing serious problems 4 1 1 Synchronous belt synchronous belt wheel Figure 4 1 Timing Belt and Pulley Diagram Synchronous belt and synchronous belt wheel are the main mechanical pa...

Page 47: ...e replaced if to replace the synchronous belt After using the synchronous belt for a certain period loose belt and abrasion will also be caused and then timely replacement and lockup are needed Please...

Page 48: ...fety of the lines check if the emergency stop button functions normally test the function of the limit switch and home switch of each axis and check if the sensor and the drive work normally Check if...

Page 49: ...limit switch is out of order 4 1 5 Emergency stop button Figure 4 6 Emergency Stop Button Diagram Emergency stop button is a safety emergency component of the laser cutting machine relating to the saf...

Page 50: ...ution should be applied General rules of operation During cleaning and installing the lens any matter stuck on or even nail print or oil droplet may higher absorption of the lens and shorten lifespan...

Page 51: ...high temperature or water replacement required during processing frequently check water level to ensure sufficient water or if the water temperature is over high higher than 30 C Steps of replacing co...

Page 52: ...ch the surface of the cutter directly For blade working platform as the materials to be processed are hard remember to avoid collision with sharp blade when placing the material in order to avoid surf...

Page 53: ...machine is running shut down in required sequence clean the work table of the machine tool and around machine and do not place unrelated items on the work table or console of the machine Regularly che...

Page 54: ...ne tool will be shut down for long time please lubricate the moving parts of the machine and wrap in rust proof paper For other parts regularly check for rusting process the rusting parts add dust cov...

Page 55: ...opts PLT output in CoreIDraw software In HGPL dialogue box if zooming in page option is 100 Change to 100 If resolution of the mainboard parameters are correct Set to the correct resolution or equival...

Page 56: ...51 Chapter6 Appendix 6 1 Electrical system diagram...

Page 57: ...he accuracy of the contents of this manual but the clerical or entry errors still can t be eliminated We do not assume any form of liabilities for all consequences caused thereby Any opinion and corre...