YUKEN KOGYO ASE Series, Instruction Manual

Page 1: ...ain body of this manual Keep this manual at hand for future reference When creating instruction manuals for systems equipped with the product be sure to reflect the contents of this manual in such doc...

Page 2: ...e made to the product Although this manual has been prepared with great care please contact the place of purchase or our customer support if you find any ambiguous explanations errors or omissions If...

Page 3: ...a manner other than specified in this manual This manual is intended for users of the product with adequate knowledge of electrics and hydraulics The product should be handled by users having equival...

Page 4: ...e line ground Handling of emergencies If the product begins to smoke The continuous use of the product under abnormal conditions such as smoking or unusual odors may result in fire or electric shock I...

Page 5: ...Display and operation buttons P 32 6 2 Communication cable P 33 6 3 Display transitions P 34 6 4 Display items P 35 6 5 Changing parameter settings P 36 6 6 Parameters P 37 40 6 7 Parameter functions...

Page 6: ...owing points upon delivery of the product A packaged set of product components is delivered Be sure to use them as a set Please write down and keep their model numbers and serial numbers This informat...

Page 7: ...e product 2 1 Basic structure and components Fig 2 1a ASE S B00 Fig 2 1b ASE B B00 Fig 2 1c AMSE B00 Attached Fig 2 1d Regenerative Resistor Attached Pressure Sensor Pump AC Servo Motor Pressure Senso...

Page 8: ...stem provides the variable control of pump discharge pressure and flow by controlling the AC servo motor speed according to externally input pressure and flow commands Pressure control is based on clo...

Page 9: ...e Allowed No symbol AC 200 V Port Direction Power Capacity S Horizontal B Vertical AA 11 kW AMSE AA 15 kW BZ 20 kW AMSE BB 22 kW Max Flow CE 35 kW AMSE DE 45 kW 80 80 8 L min 130 132 7 L min Max Opera...

Page 10: ...to 10 V 2 Pressure control accuracy depends on system tuning this value is for reference 3 The storage temperature is different from the ambient temperature during operation Table 2 5b ASE Pump Speci...

Page 11: ...Temp 0 to 50 C no freezing Ambient Humidity 90 RH or less no condensation Environmental Condition Vibration 5 9 m s2 or less Protective Functions Overcurrent Regenerative overvoltage AMSE controller o...

Page 12: ...4 4AA G80 B 275 269 574 5 352 5 79 S 228 284 ASE3 AA G80 B 275 291 597 5 194 352 5 75 S 268 4BZ G130 B 295 326 670 407 5 116 S 268 ASE5 BZ G130 B 295 378 790 220 479 5 14 123 S ASE10 4CE G200 B 340 40...

Page 13: ...0 220 190 285 195 6 7 5 AMSE 2AE 14 0 AMSE 4BB AMSE 2BB 400 250 190 380 230 10 13 0 AMSE 4DE 550 435 250 525 380 12 35 0 Unit ABCDE mm Regenerative Resistor F G H I J K Mass kg FR ABR 15K 300 285 2 2...

Page 14: ...nting the cover take the reverse steps Fig 2 7b Removal of the Cover Lightly pressing the locations indicated by lift the cover in the direction of Use a screwdriver to loosen the two bolts fixing the...

Page 15: ...ion Panel PU Power Terminal Not used Do not connect wiring Sensor Terminals Connect wiring for the pressure sensor and thermistor See Table 2 7f Combination Use Setting Area Configured when operating...

Page 16: ...Resets an alarm AU Reserved Disabled CS Reserved Disabled Input resistance 4 7 K Open circuit voltage DC 21 to 27 V Short circuit voltage DC 4 to 6 mA SD Contact Input Common Common terminal for conta...

Page 17: ...ects and outputs monitoring items The setting parameter P463 AM Monitoring Output Item Selection can be used to check the output of the following items Setting Output Name Symbol 0 Motor Speed Command...

Page 18: ...r Communication error Internal circuit error DC 24 power output short circuit Operation panel power short circuit USB communication error Hydraulic control board error OFF OFF ON Regenerative overvolt...

Page 19: ...to 240 V 60Hz U V W Motor Output Connects to the motor Note Match the U V and W phases for cable connection N Not connected Connection is not required P1 Not connected Short circuited to P Do not rem...

Page 20: ...t Never lift or carry the product in an incorrect posture Pinching of hands or backache may occur depending on the product mass or the posture of the worker Do not step on or put any heavy object on t...

Page 21: ...ny scratch is found eliminate it by mending the mounting surface If a critical scratch that cannot be mended is found contact our customer support d Clean the O ring sealing surface of each port and t...

Page 22: ...l strength grade and apply the specified tightening torque Failure to do so may cause damage to the bolts or outflow of hydraulic fluid resulting in a major accident 150 mm WARNING Model Bolt Size Qua...

Page 23: ...3 5b Suction Pipe Size Position the suction port 1 m or less above the fluid level When installing the pump in a position higher than the fluid level avoid placing the suction pipe and filter at a pos...

Page 24: ...pipe flange tighten them gradually and evenly in the order shown by the numbers 1 to 4 in Fig 3 5a and repeat this cycle two or three times When using steel pipes they may place excessive load on the...

Page 25: ...he temperature in the control panel uniform so that the ambient temperature around the AMSE controller does not locally increase 4 1 4 Environmental condition in the control panel Ambient temperature...

Page 26: ...attention to the installation standards below Fig 4 1b Table 4 1a Regenerative Resistor Fig 4 1b Regenerative Resistor Installation Standards Fig 4 1c Brake Unit Installation Standards ASE10 4CE Attac...

Page 27: ...ower Output M U V W 5 6 7 10E 10 2 4 5 AM A1 B1 C1 A2 B2 C2 EMC Filter ON OFF Combination Use Setting Area PU Terminal USB Terminal SW1 No 3 is ON for single operation SW2 0 is set for single operatio...

Page 28: ...Diagram of Regenerative Resistors P1 P PR N Regenerative Resistor Regenerative Resistor Regenerative Resistor Regenerative Resistor P1 P PR N Series wiring Parallel wiring Regenerative Resistor Regen...

Page 29: ...SE Item AC Power Input R L1 S L2 T L3 Motor Output U V W Ground Wire Regenerative Resistor P N PR Wire mm2 8 AWG8 2 1 AWG14 Screw Size M5 4AE Tightening Torque 2 5 N m Wire mm2 22 AWG4 14 AWG6 2 1 AWG...

Page 30: ...2 or 46 Note To use a hydraulic fluid other than petroleum based one synthetic fluid water based fluid etc consult us separately 5 2 2 Fluid viscosity and temperature Meet the following requirements f...

Page 31: ...ng before starting the motor driven pump unit Failure to do so may cause damage to the parts or outflow of hydraulic fluid resulting in a major accident When any abnormal condition noise fluid leakage...

Page 32: ...after turning on the main circuit power may cause malfunction Follow the specified procedures to avoid a possibility of causing human suffering Recommended operating conditions Motor speed 1000 r min...

Page 33: ...REV FWD PU EXT PU EXT REV REV FWD FWD MODE MODE SET SET STOP RESET STOP RESET Monitor No Function Monitoring Mode No Function Rotational Direction M Dial Setting Buttons Symbol Use Description PU EXT...

Page 34: ...able For the ASE pump unit monitoring and parameter adjustment can be performed by using ASE dedicated software Manual parameter adjustment is unnecessary Fig 6 2a Communication Cable Port MEMO Commun...

Page 35: ...ent at Alarm Occurrence Output Voltage at Alarm Occurrence Corresponding Previous Alarm 7___ No Alarm E 0 Previous Alarm 2 Previous Alarm 1 Previous Alarm 3 Previous Alarm 4 Previous Alarm 5 Previous...

Page 36: ...ies setting parameter data when using multiple AMSE controllers Table 6 6c Setting Parameters E Alarms Error detection Table 7 1a Alarm Codes OL Stall Prevention Overcurrent Rb Dynamic Brake Pre alarm...

Page 37: ...nd then press the SET button The currently set value is displayed D Turn the M Dial to change the value and then press the SET button The parameter No and the set value are displayed alternately to in...

Page 38: ...olled 6 P 75 Reset PU Disconnection PU Stop Selection 0 to 3 14 to 17 1 1 P 77 Parameter Write Selection 0 1 2 1 2 P 79 Manufacturer controlled 2 P 80 Manufacturer controlled Depends on the model Tabl...

Page 39: ...d Compensation 1 to 2000 1 60 Table 6 7i P420 No 2 Rise Time Pressure Command Filter 1 to 2000 1 300 P421 No 2 Fall Time Pressure Command Filter 1 to 2000 1 300 Table 6 7j P422 No 2 Pressure Response...

Page 40: ...6 7q P490 Manufacturer controlled 15 P491 Manufacturer controlled 30 P492 Manufacturer controlled 100 0 P493 Manufacturer controlled 45 P499 Manufacturer controlled 0 P547 Manufacturer controlled 0 P5...

Page 41: ...lt Reference C 0 Manufacturer controlled C 1 AM Terminal Calibration C 12 Manufacturer controlled 0 C 13 Manufacturer controlled 0 0 C 14 Manufacturer controlled 900 C 15 Manufacturer controlled 100 0...

Page 42: ...Do not set this value to less than 0 04 0 04 0 to 15 s P 8 Deceleration Time Sets the motor deceleration time Note Do not set this value to less than 0 04 0 04 0 to 15 s P 9 Manufacturer controlled T...

Page 43: ...Voltage on the AMSE controller input side Output Voltage 14 0 01 kW Voltage on the AMSE controller output side Load Meter 17 0 1 Displays the torque current with the set value of P_56 taken as 100 Ac...

Page 44: ...disconnected 2 Always allowed 3 Allowed when the protection function is active Operation stops when the operation panel is disconnected STOP is disabled 14 Always allowed 15 Allowed when the protectio...

Page 45: ...button lock mode Setting Range Description 0 Puts the M dial into the motor speed setting mode 1 Puts the M dial into the volume mode Button lock disabled 10 Puts the M dial into the motor speed sett...

Page 46: ...ervice life of the control circuit capacitor based on the power on time and humidity and performs a countdown from 100 When the count falls below 10 a life expiration warning is issued 100 0 to 100 P2...

Page 47: ...the setting value improves the response but an excessively high value may result in vibrations 1500 0 to 9999 P403 P410 P417 P424 No 0 Fall Time Gain No 1 Fall Time Gain No 2 Fall Time Gain No 3 Fall...

Page 48: ...veral Hz Excessively increasing the value deteriorates the response and overshoot characteristics it is recommended to adjust it in combination with lead compensation 70 1 to 2000 P405 P412 P419 P426...

Page 49: ...rise time It prevents overshooting in the case of stepped changes in pressure command voltage 300 1 to 2000 P407 P414 P421 P428 No 0 Fall Time Pressure Command Filter No 1 Fall Time Pressure Command...

Page 50: ...g to pressure control but deteriorates the override characteristics 200 1 to 2000 P437 Pressure Response Gain Sets the pressure response gain for the above deviation 300 0 to 9999 P438 Pressure Respon...

Page 51: ...rms the feedforward control of changes in pressure command voltage derivative to improve the pressure wave response Feedforward Gain Sets the sensitivity added to pressure control in relation to the c...

Page 52: ...the return of Q damping control signals to keep the function effective against sudden changes 1 1 to 2000 P449 Number of Combined Units 1 1 to 16 P450 QIN Mini Inputs the required number of units for...

Page 53: ...1 0 with a rated pressure of 17 5 MPa the minimum pressure is 0 175 MPa calculated value 10 0 to 1000 0 1 P452 Q COMP Compensates for leakage inside the pump in relation to load pressure As load press...

Page 54: ...ero and the terminal block voltage between 4 and 5 is 50 mv input 50 0 999 to 9999 0 1 P456 Pressure Command Voltage Span 1000 0 to 9999 0 1 P457 Pressure Command Voltage Zero Adjusts the span of pres...

Page 55: ...999 to 9999 Mv P460 Rated Pressure Sets the pressure at a pressure command voltage of DC 5 V This parameter is used to change the rated pressure without changing the pressure command voltage When pre...

Page 56: ...er controlled The setting value varies depending on the models Model Default ASE3 4AA 60 ASE3 AA 60 ASE5 4BZ 60 ASE5 BZ 40 ASE10 60 See the table on the left 0 4 5 Output Voltage V 35 MPa Pressure Sen...

Page 57: ...r Calibration parameters are not initialized Parameters are not initialized when P_77 is set to 1 Setting Range Description 0 Not initialize 1 Initialize 0 0 1 ALLC All Parameter Clear Do not use this...

Page 58: ...to the destination AMSE controller and power on the operation panel 2 Display the setting parameter PCPY and press the SET button 3 Turn the M Dial to change to 2 4 Then press the SET button After the...

Page 59: ...EM 0146 8 58 Table 6 7v Parameter Functions No Name Function Use Default Setting Range C__1 AM Terminal Calibration Calibrates the scale of the meter connected to the control circuit terminal AM MEMO...

Page 60: ...2 7d Sequence Output Table 7 1a Alarm Codes Note 1 After removing the error cause wait about 30 minutes until the unit cools down Alarm Code Alarm FU SU IPF Name Reference Alarm Reset E PE Parameter...

Page 61: ...operly by referring to this manual Table 7 1c Error Messages 7 1 4 Status display During operation the operation status code is displayed on the operation panel Table 7 1d Status Display Error Message...

Page 62: ...tion Communication error due to a parameter setting change Initialize the setting parameter E SEr Communication Error RS 485 communication error The number of communication errors has exceeded the all...

Page 63: ...e The primary power voltage applied to R L1 S L2 and T L3 of the main circuit terminal block is 300 V or less The short bar between P and P1 of the main circuit terminal block or DC reactor is connect...

Page 64: ...deceleration Increase the deceleration time E OC3 Overcurrent The current level has exceeded the specified current value Output short circuit Check the wiring E _GF Ground Fault Overcurrent on the Ou...

Page 65: ...of P__9 Electronic Thermal The load is too high Too frequent rapid acceleration deceleration Reduce the load and operation frequency PS PU Stop The STOP button has been enabled by the setting paramet...

Page 66: ...work again rE 2 Parameter Write Error A write of copied parameter data was attempted during operation EEPROM failure on the operation panel side during work Operation panel failure rE 3 Parameter Cro...

Page 67: ...following measures if noise generating devices electromagnetic contactor electromagnetic brake and many relays are installed near the AMSE controller and may cause malfunction of the controller Provid...

Page 68: ...far as possible 2 Install noise susceptible signal cables away from the AMSE controller and its I O cable as far as possible 3 Avoid running the signal cables and power cable AMSE controller s I O ca...

Page 69: ...a unit This control system is capable of controlling up to 16 combined units or 3200 L min flow ASE10 16 units The controller can be used for both combination and single use operation the operation m...

Page 70: ...ed for assigning network Nos to the master ASE and slave ASE units CN3 Modular connector For configuring a communication network connect modular cables There is no priority order between the two cable...

Page 71: ...ssure sensor terminals Prepare a required number of RJ11 modular cables for configuring a communication network Required number Number of combined units 1 Our recommendation for reference Name Modular...

Page 72: ...ching each bit between ON and OFF bit 1 manufacturer controlled The default setting is OFF Fig 8 5a Network No Selection Switch for Combination Use Fig 8 5b Control Switch for Combination Use Table 8...

Page 73: ...o do so may cause communication errors The default setting is OFF w o termination resistor Example of termination resistor setting Fig 8 5c Network Cable Connection 8 5 3 Modular connector CN3 This co...

Page 74: ...eter for all AMSE controllers for the slave ASE units excluding that for the master ASE Parameter No P 17 Parameter Name MRS signal input selection Set 0 The default setting is 2 A value between 0 and...

Page 75: ...cannot be shared between the combined slave ASE units 2 Control switch 1 For the controllers with one modular cable connected only bit 4 should be set at ON 2 For the AMSE controllers for the slave A...

Page 76: ...Power on the master ASE After setting the parameter the preparation is completed 5 After checking the safety around the system start commissioning by applying Servo On signals Note If the system does...

Page 77: ...ers 3 When the same No is set to the network No selection switch for combination use SW2 of different slave ASE units the warning is displayed on all AMSE controllers 4 When all ASE units are not conn...

Page 78: ...tion use SW1 to ON 2 In Servo Off state power on the AMSE controller 3 Change the setting of Parameter P449 Number of combined units to 1 4 Change the setting of Parameter P 17 MRS signal input select...

Page 79: ...nance of the actuator as elaborately as possible Table 9 2a Daily Inspection Items Maintenance should be performed by a qualified person who has adequate knowledge of electrics and hydraulics skilled...

Page 80: ...omponent replacement will be determined after inspection For the AMSE controller returned to overhauled by us parameter settings are reset to default values before shipment Be sure to use the controll...

Page 81: ...ture fluctuations 11 Disposal This unit is categorized as industrial waste for the purpose of disposal When disposing of the unit its components and hydraulic fluid follow the procedures set out in th...

Page 82: ...dition of the English version Pub EM 0146 July 2013 9th edition of the English version Pub EM 0146 8 Published by YUKEN KOGYO CO LTD Products Publicity Section Sales Administration Dept Hamamatsucho S...