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•  Use only copper wire for the line voltage power supply 

to this unit. Use proper code agency listed conduit and 
a conduit connector for connecting the supply wires to 
the unit. Aluminum supply wire may be used if a heater 
kit is installed.

•  Provide power supply for the unit in accordance with the 

unit wiring diagram, and the unit rating plate. Use UL 
listed conduit and conduit connectors for connecting the 
supply wires to the unit and for proper grounding. Field 
supplied bushings for the power supply cables must be 
added to support and protect the power supply cables. 

•  If replacing any of the original wires supplied with the 

unit, the replacement wire must be copper wire consisting 
of the same gauge and temperature rating.

•  Circuit breakers installed in the B5BV series electric 

furnace are for short-circuit protection of the internal 
wiring and to serve as a unit disconnect. They do not 
provide over-current protection of the supply wiring. 
Overcurrent protection must be provided at the branch 
circuit distribution panel and sized as shown on the unit 
rating label and according to applicable local codes. See 
the unit rating plate and Table 4 (page 15) for maximum 
circuit ampacity and maximum overcurrent protection 
limits.

•  All 208/230 Volt units are shipped from the factory wired 

for 240 volt operation. For 208V operation, remove the 
lead from the transformer terminal marked 240V and 
connect it to the terminal marked 208V.

Single Circuit Adaptor Kit
If a single circuit adaptor kit is used, it may need to be re-
configured for some applications. Remove the single circuit 
adaptor kit cover and verify that the lugs are configured 
correctly for the application. If the lugs are not configured 
for the application, refer to the instructions included with 
the kit and modify the configuration.

Install the single circuit adaptor kit (if used) in the line 
side (“on” end) of the circuit breakers. Tighten the lugs 
securely (45 in-lbs recommended).

 

Connect the supply 

wiring to the circuit breakers, single circuit adaptor kit, or 
terminal block. Tighten the lugs securely.

Dual Supply Circuits
When using dual supply circuits verify that the supply 
sized for circuit “A” is connected to the circuit breaker 
that is connected to the top element assembly.

 

Replace 

metal circuit breaker line cover. Refer to Figure 15 (page 
20) for thermostat wiring examples.

Control Board

The control board in the electric furnace controls the 
timing sequence of the elements. The board is equipped 
with a 3 second blower ON delay and a 15 second blower 
OFF delay in heating and a 40 second blower OFF delay 
in cooling.

Twinning
Electric furnaces are not supplied with a built in twinning 
capability. To connect two electric furnaces to a common 

single stage AC condensing unit or heat pump, a twinning 
kit is available for field installation. 

Please follow the 

instructions supplied with the kit.

NOTE:

 Variable speed electric furnaces cannot be twinned.

Thermostat Connections

•  Thermostat connections shall be in accordance with the 

instructions supplied with the thermostat and the indoor 
equipment. The low voltage wires must be properly 
connected to the units low voltage terminal block.

•  A single stage thermostat is used with this equipment 

and must operate in conjunction with any installed 
accessories. Typical AC and electric furnace hookups 
are shown in Figure 15 (page 20).

 CAUTION:

Isolation must be maintained from the external 
Class 2 output of any transformer in a cooling 
circuit. Use a thermostat with isolating contacts 
to prevent inter-connection of Class 2 outputs.

•  Where local codes require that the thermostat wiring 

must be routed through a conduit or raceway, splices 
can be made inside the unit; however, all wiring must 
be NEC Class 1 and must be separated from incoming 
power leads.

•  The thermostat should be mounted about 5 feet above 

the floor on an inside wall. DO NOT install the thermostat 
on an outside wall or any other location where its 
operation may be adversely affected by radiant heat from 
fireplaces, sunlight, or lighting fixtures, and convective 
heat from warm air registers or electrical appliances. 
Refer to the thermostat manufacturer’s instruction sheet 
for detailed mounting and installation information.

•  Install the grommet, which is packed with the unit, in 

the hole for low-voltage wires. Connect the low-voltage 
wiring to the thermostat and the outdoor unit and the 
appropriate screw terminal located on the control board. 

NOTE: 

When the low voltage wires are positioned in 

this grommet, the grommet will prevent chafing and/or 
shorting of the low voltage leads.

Grounding

 WARNING:

The unit cabinet must have an uninterrupted 
or unbroken electrical ground to minimize 
personal injury if an electrical fault should occur. 
Do not use gas piping as an electrical ground!

This unit must be electrically grounded in accordance 
with local codes or, in the absence of local codes, with 
the National Electrical Code (ANSI/NFPA 70) or the CSA 
C22.1 Electrical Code. Use the grounding lug provided in 
the control box for grounding the unit.

Summary of Contents for 000K-B-10

Page 1: ...cial notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage Please read all instructions care...

Page 2: ...Supply Circuits 10 Control Board 10 Twinning 10 Thermostat Low Voltage Connections 10 Grounding 10 Startup Adjustments 11 Before You Start the Unit 11 Air Circulation Check 11 Running the Blower Conti...

Page 3: ...ctric Code ANSI NFPA 70 For Canadian installations the electrical connectionsandgroundingshallcomplywiththecurrent Canadian Electrical Code CSA C22 1 and or local codes Installationofequipmentmayrequi...

Page 4: ...rant tubing This unit should be located with consideration of minimizing the length of the supply and return ducts Refer to the rating plate or Table 3 page 15 for proper circulating airflow data Figu...

Page 5: ...essure shown on the furnace rating plate The supply air must be delivered to the heated space by duct s secured to the furnace casing running full length and without interruption Circulating Air Suppl...

Page 6: ...r best sound performance be sure to install all the needed gaskets and grommets around penetrations into the electric furnace such as for electrical wiring Air Filters B5BV series electric furnaces ar...

Page 7: ...th sheet metal screws Make sure the screws penetrate the sheet metal casing and flanges Tape or seal all seams if required by local code NOTE If an upflow pedestal mounting stand is fabricated in the...

Page 8: ...nnector and cut out the marked area of the supply air duct NOTE Toallowsomeclearanceforinstallingtheplenum connector cut the opening 1 4 larger the actual cutout drawn 6 Install the duct connector bac...

Page 9: ...lso be installed in a horizontal application with the unit suspended from the ceiling If suspending the electricfurnacefromtheceiling assembleasupportframe using slotted iron channel and full threaded...

Page 10: ...ce controls the timing sequence of the elements The board is equipped with a 3 second blower ON delay and a 15 second blower OFF delay in heating and a 40 second blower OFF delay in cooling Twinning E...

Page 11: ...temperature above room temperature and observe that the blower energizes Checktheairbeingdischargedattheregister is warmer than room temperature 2 Allow the unit to run for several minutes and then se...

Page 12: ...s recommended that the filter be cleaned or replacedmonthly Newlybuiltorrecentlyrenovatedhomes mayrequiremorefrequentchanginguntiltheconstruction dust has minimized Filter sizes shown in Table 2 are a...

Page 13: ...B 19 3 4 18 1 4 49 3 8 C 22 1 2 21 56 3 4 3 4 3 4 13 1 7 8 K O 11 8 K O typ 11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W...

Page 14: ...Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Blower Wheel Blower Housing Motor Control Board Control Board Filter Door Upper Door Assembly Lower Door Assembly Figure 10 B5BV Ser...

Page 15: ...1576 1783 NOTES 1 Airflow is shown in cfm 5 2 All airflows are measured without filter and with dry coil For filter velocity of 300 ft min subtract 08 external static pressure For wet coil subtract 1...

Page 16: ...peed tap connection may not be as shown See the Installation Instructions 2 Disconnect all power before servicing 3 Transformer may have a dual voltage primary tap Match the tap position with the supp...

Page 17: ...GREY BLUE ORANGE POWER PLUG LIMIT RED RED RED RED BLACK BLACK RED BLACK RELAY RELAY TERMINAL BLOCK for select models only CIRCUIT BREAKER Circuit breaker models only BLUE W2 W1 O Y Y2 G R C X13 MOTOR...

Page 18: ...d 4 If the Internal wiring is replaced use only 105 C copper wire of the same gauge W2 W1 O Y Y2 G R C 4 SPD MOTOR 1 2 3 5 6 4 TRANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE L2 COM 2 L2 L2 COM L1 VS...

Page 19: ...ANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE BLOWER MOTOR PLUG C L G N N NEUTRAL G GROUND L LINE C COMMON L2 L2 L2 COM L1 L1 XFMR X13 COOL X13 HEAT 24 VAC RED COM GREY Y1 C L G N WHITE X13 COM RED B...

Page 20: ...h B5 Electric Furnace G R C E O Y Thermostat NOTE Jumper W1 W2 together for shorter staging time W2 W1 O Y G R C W2 W1 O Y G R C NOTE Jumper W1 W2 together for shorter staging time Air Handler W2 O W2...

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Page 24: ...at been calibrated YES NO Is the thermostat level YES NO Is the heat anticipator setting correct YES NO VENTING SYSTEM Is there adequate fresh air supply for ventilation YES NO Vent free from restrict...

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