background image

12

UNIT MAINTENANCE

Proper maintenance is most important to achieve the 
best performance from a electric furnace. Some of the 
components and their locations are shown in Figure 10 
(page 14). If any component of the electric furnace must 
be replaced, use only factory authorized replacement parts 
specified in the Replacement Parts List provided online.

 WARNING:

ELECTRICAL ShOCK, FIRE OR EXPLOSION 
hAZARD

Failure to follow safety warnings exactly could 
result in serious injury or property damage.
Improper servicing could result in dangerous 
operation, serious injury, death or property 
damage.

• Before servicing, disconnect all electrical power 

to electric furnace.

• When servicing controls, label all wires prior 

to disconnecting. Reconnect wires correctly

.

• Verify proper operation after servicing.

•  These maintenance instructions are primarily intended 

to assist qualified technicians experienced in the proper 
maintenance and operation of this appliance.

•  Always reinstall the doors on the electric furnace after 

servicing or cleaning/changing the filters. Do not operate 
the electric furnace without all doors and covers in place.

•  Verify that the thermostat is properly installed and is 

not being affected by drafts or heat from lamps or other 
appliances.

•  To  achieve  the  best  performance  and  minimize 

equipment failure, it is recommended that a yearly 
maintenance checkup be performed. At a minimum, 
this check should include the following items:

Air Filter(s) -

 B5BV series electric furnaces are not 

supplied with a single air filter when shipped from the 
factory. It is recommended that the filter be cleaned or 
replaced monthly. Newly built or recently renovated homes 
may require more frequent changing until the construction 
dust has minimized. Filter sizes shown in Table 2 are 
available at most local retailers.

 WARNING:

Never operate the electric furnace without a 
filter in place. Dust and lint in the return air 
can build up on internal components, resulting 
in loss of efficiency, equipment damage, and 
possible fire.

Filters designed to remove smaller particles such as 
pollen, may require additional maintenance.

CABINET SIZE

FILTER SIZE

A

12 x 20 x 1

B

18 x 20 x 1

C

20 x 20 x 1

Table 2. Filter Sizes

Blower Compartment -

 Dirt and lint can create excessive 

loads on the motor resulting in higher than normal operating 
temperatures and shortened service life. It is recommended 
that the blower compartment be cleaned of dirt or lint 
that may have accumulated in the compartment or on 
the blower and motor as part of the annual inspection.

Blower Fan Wheel -

 Inspect the blower wheel blades 

for accumulations of dirt and clean if necessary. Inspect 
mounting nut for tightness when done.

Blower Motor & Assembly -

 Inspect the blower assembly 

and motor mounting brackets for tightness and corrosion. 
Correct deficiencies if necessary. The blower motor 
contains sealed bearings and under normal operating 
conditions, no maintenance is necessary for the life of 
the equipment.

TROUBLEShOOTING

If the electric furnace fails to operate, check the following:

•  Is the electric turned on?
•  Is the thermostat operating properly?
•  Are the blower compartment door(s) in place?
•  Is the electric furnace disconnect closed?
•  Has the circuit breaker tripped or the control board fuse 

burned open?

•  Are any manual reset switches open?
•  Is the filter dirty or plugged?

Summary of Contents for B5BV Series

Page 1: ...cial notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage Please read all instructions care...

Page 2: ...Supply Circuits 10 Control Board 10 Twinning 10 Thermostat Low Voltage Connections 10 Grounding 10 Startup Adjustments 11 Before You Start the Unit 11 Air Circulation Check 11 Running the Blower Conti...

Page 3: ...ctric Code ANSI NFPA 70 For Canadian installations the electrical connectionsandgroundingshallcomplywiththecurrent Canadian Electrical Code CSA C22 1 and or local codes Installationofequipmentmayrequi...

Page 4: ...rant tubing This unit should be located with consideration of minimizing the length of the supply and return ducts Refer to the rating plate or Table 3 page 15 for proper circulating airflow data Figu...

Page 5: ...essure shown on the furnace rating plate The supply air must be delivered to the heated space by duct s secured to the furnace casing running full length and without interruption Circulating Air Suppl...

Page 6: ...r best sound performance be sure to install all the needed gaskets and grommets around penetrations into the electric furnace such as for electrical wiring Air Filters B5BV series electric furnaces ar...

Page 7: ...th sheet metal screws Make sure the screws penetrate the sheet metal casing and flanges Tape or seal all seams if required by local code NOTE If an upflow pedestal mounting stand is fabricated in the...

Page 8: ...nnector and cut out the marked area of the supply air duct NOTE Toallowsomeclearanceforinstallingtheplenum connector cut the opening 1 4 larger the actual cutout drawn 6 Install the duct connector bac...

Page 9: ...lso be installed in a horizontal application with the unit suspended from the ceiling If suspending the electricfurnacefromtheceiling assembleasupportframe using slotted iron channel and full threaded...

Page 10: ...ce controls the timing sequence of the elements The board is equipped with a 3 second blower ON delay and a 15 second blower OFF delay in heating and a 40 second blower OFF delay in cooling Twinning E...

Page 11: ...temperature above room temperature and observe that the blower energizes Checktheairbeingdischargedattheregister is warmer than room temperature 2 Allow the unit to run for several minutes and then se...

Page 12: ...s recommended that the filter be cleaned or replacedmonthly Newlybuiltorrecentlyrenovatedhomes mayrequiremorefrequentchanginguntiltheconstruction dust has minimized Filter sizes shown in Table 2 are a...

Page 13: ...B 19 3 4 18 1 4 49 3 8 C 22 1 2 21 56 3 4 3 4 3 4 13 1 7 8 K O 11 8 K O typ 11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W...

Page 14: ...Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Blower Wheel Blower Housing Motor Control Board Control Board Filter Door Upper Door Assembly Lower Door Assembly Figure 10 B5BV Ser...

Page 15: ...1576 1783 NOTES 1 Airflow is shown in cfm 5 2 All airflows are measured without filter and with dry coil For filter velocity of 300 ft min subtract 08 external static pressure For wet coil subtract 1...

Page 16: ...peed tap connection may not be as shown See the Installation Instructions 2 Disconnect all power before servicing 3 Transformer may have a dual voltage primary tap Match the tap position with the supp...

Page 17: ...GREY BLUE ORANGE POWER PLUG LIMIT RED RED RED RED BLACK BLACK RED BLACK RELAY RELAY TERMINAL BLOCK for select models only CIRCUIT BREAKER Circuit breaker models only BLUE W2 W1 O Y Y2 G R C X13 MOTOR...

Page 18: ...d 4 If the Internal wiring is replaced use only 105 C copper wire of the same gauge W2 W1 O Y Y2 G R C 4 SPD MOTOR 1 2 3 5 6 4 TRANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE L2 COM 2 L2 L2 COM L1 VS...

Page 19: ...ANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE BLOWER MOTOR PLUG C L G N N NEUTRAL G GROUND L LINE C COMMON L2 L2 L2 COM L1 L1 XFMR X13 COOL X13 HEAT 24 VAC RED COM GREY Y1 C L G N WHITE X13 COM RED B...

Page 20: ...h B5 Electric Furnace G R C E O Y Thermostat NOTE Jumper W1 W2 together for shorter staging time W2 W1 O Y G R C W2 W1 O Y G R C NOTE Jumper W1 W2 together for shorter staging time Air Handler W2 O W2...

Page 21: ...21...

Page 22: ...22...

Page 23: ...23...

Page 24: ...at been calibrated YES NO Is the thermostat level YES NO Is the heat anticipator setting correct YES NO VENTING SYSTEM Is there adequate fresh air supply for ventilation YES NO Vent free from restrict...

Reviews: