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5

Return Air Connections

For each application in the USA, the home manufacturer 
shall comply with all of the following conditions to have 
acceptable return air systems for closet installed forced 
air heating appliances:

•  Regardless of the location, the return air opening into the 

closet shall not be less than specified in the appliance’s 
listing.

•  Means shall be provided to prevent inadvertent closure 

by a flat object placed over the return air opening when 
it is located in the floor of the closet (versus the vertical 
front or side wall).

•  The  cross-sectional  area  of  the  return  duct  system 

leading into the closet shall not be less than 390 in

2

.

•  The total free area of openings in the floor or ceiling 

registers serving the return air duct system must be at 
least 352 in

2

. At least one register should be located 

where it is not likely to be covered by carpeting, boxes 
and other objects.

•  Materials located in the return duct system must have a 

flame spread classification of 200 or less. This includes 
a closet door if the furnace is in a closet.

•  Test the negative pressure in the closet with the air-

circulating fan operating at high speed and the closet 
closed. The negative pressure is to be no more negative 
than minus 0.05 inch water column.

•  For  floor  return  systems,  the  manufactured  home 

manufacturer shall affix a prominent marking on or 
near the appliance where it can be easily read when 
the closet door is open. The marking shall read:

 

CAUTION:

hAZARD OF ASPhYXIATION: Do not cover or 
restrict return air opening.

•  The return air opening can be located in a closet door or 

a sidewall. If the return air opening is directly adjacent 
to the side (or front) of the electric furnace, 6” minimum 
clearance must be provided between the side of the 
electric furnace and the return air opening. If no part 
of the return air opening is directly adjacent to the unit 
no clearance is required.

•  In  applications  where  the  supply  ducts  carry  heated 

air to areas outside the space where the furnace is 
installed, the return air must be delivered to the furnace 
by duct(s) secured to the furnace casing, running full 
size and without interruption.

Supply Air Connections

• 

The supply duct system must be designed so that the 
external static pressure of the furnace does not exceed 
the listed static pressure shown on the furnace rating 
plate. The supply air must be delivered to the heated 
space by duct(s) secured to the furnace casing, running 
full length and without interruption.

CIRCULATING AIR SUPPLY

 WARNING:

All return ducts must be secured to the electric 
furnace using appropriate methods. All return 
ducts must be adequately sealed. When return 
air is provided through the bottom of the unit, 
the joint between the electric furnace and the 
return air plenum must be air tight.

Return air and circulating air ducts must not be 
connected to any other heat producing device 
such as a fireplace insert, stove, etc. This may 
result in fire, explosion, carbon monoxide 
poisoning, personal injury, or property damage.

•  Plenums  and  air  ducts  should  be  installed  in 

accordance with the standards of the National Fire 
Protection Association Standard for Installation of 
Air Conditioning Systems (NFPA 90A), Standard for 
Installation of Residence Type Warm Air Heating 
and Air Conditioning Systems (NFPA 90B), and all 
applicable local codes. NFPA publications are available 
by writing to: National Fire Protection Association, 
Batterymarch Park, Quincy, ME 02269 or visit  
www.NFPA.org online.

•  Design the duct work according to methods described 

by the Air Conditioning Contractors of America (ACCA). 
Air ducts must be aluminum, tin plate, galvanized sheet 
steel, or other approved materials for outlet or return 
air ducts. Snap-Lock or Pittsburgh-Lock seams are 
preferred. All other types of seams must be made tight 
to prevent leakage.

•  This  unit  is  designed  only  for  use  with  a  return  and 

supply duct. The ducts should be appropriately sized to 
the capacity of the electric furnace to ensure its proper 
airflow rating. Refer to the rating plate or Table 3 (page 
15) for proper circulating airflow data.

•  Use  transition  fittings  if  the  supply  and/or  return  air 

openings of the unit do not match the duct openings. 
These transitions should be dimensioned in accordance 
with standard practice as specified in the ASHRAE 
recommendations for duct transitions.

•  Flexible connectors should be used between the unit 

and the ductwork to prevent transmission of vibration 
from the unit to the structure. Heat resistant material 
must be used for the flexible connector at the supply 
air end of the unit.

•  It  is  good  practice  to  seal  all  connections  and  joints 

with industrial grade sealing tape or liquid sealant. 
Requirements for sealing ducts vary from region to 
region. Consult with local codes for requirements specific 
to your area.

Summary of Contents for B5BV Series

Page 1: ...cial notes highlighted in the manual Improper installation of the furnace or failure to follow safety warnings could result in serious injury death or property damage Please read all instructions care...

Page 2: ...Supply Circuits 10 Control Board 10 Twinning 10 Thermostat Low Voltage Connections 10 Grounding 10 Startup Adjustments 11 Before You Start the Unit 11 Air Circulation Check 11 Running the Blower Conti...

Page 3: ...ctric Code ANSI NFPA 70 For Canadian installations the electrical connectionsandgroundingshallcomplywiththecurrent Canadian Electrical Code CSA C22 1 and or local codes Installationofequipmentmayrequi...

Page 4: ...rant tubing This unit should be located with consideration of minimizing the length of the supply and return ducts Refer to the rating plate or Table 3 page 15 for proper circulating airflow data Figu...

Page 5: ...essure shown on the furnace rating plate The supply air must be delivered to the heated space by duct s secured to the furnace casing running full length and without interruption Circulating Air Suppl...

Page 6: ...r best sound performance be sure to install all the needed gaskets and grommets around penetrations into the electric furnace such as for electrical wiring Air Filters B5BV series electric furnaces ar...

Page 7: ...th sheet metal screws Make sure the screws penetrate the sheet metal casing and flanges Tape or seal all seams if required by local code NOTE If an upflow pedestal mounting stand is fabricated in the...

Page 8: ...nnector and cut out the marked area of the supply air duct NOTE Toallowsomeclearanceforinstallingtheplenum connector cut the opening 1 4 larger the actual cutout drawn 6 Install the duct connector bac...

Page 9: ...lso be installed in a horizontal application with the unit suspended from the ceiling If suspending the electricfurnacefromtheceiling assembleasupportframe using slotted iron channel and full threaded...

Page 10: ...ce controls the timing sequence of the elements The board is equipped with a 3 second blower ON delay and a 15 second blower OFF delay in heating and a 40 second blower OFF delay in cooling Twinning E...

Page 11: ...temperature above room temperature and observe that the blower energizes Checktheairbeingdischargedattheregister is warmer than room temperature 2 Allow the unit to run for several minutes and then se...

Page 12: ...s recommended that the filter be cleaned or replacedmonthly Newlybuiltorrecentlyrenovatedhomes mayrequiremorefrequentchanginguntiltheconstruction dust has minimized Filter sizes shown in Table 2 are a...

Page 13: ...B 19 3 4 18 1 4 49 3 8 C 22 1 2 21 56 3 4 3 4 3 4 13 1 7 8 K O 11 8 K O typ 11 4 15 8 17 8 11 4 3 1 4 2 5 8 11 8 K O typ 13 4 K O typ 1 7 8 3 5 8 5 5 8 DETAIL D 3 1 4 2 1 4 15 1 4 13 SUCTION LIQUID W...

Page 14: ...Transformer Capacitor Circuit Breaker 60A Heating Element Assembly Blower Wheel Blower Housing Motor Control Board Control Board Filter Door Upper Door Assembly Lower Door Assembly Figure 10 B5BV Ser...

Page 15: ...1576 1783 NOTES 1 Airflow is shown in cfm 5 2 All airflows are measured without filter and with dry coil For filter velocity of 300 ft min subtract 08 external static pressure For wet coil subtract 1...

Page 16: ...peed tap connection may not be as shown See the Installation Instructions 2 Disconnect all power before servicing 3 Transformer may have a dual voltage primary tap Match the tap position with the supp...

Page 17: ...GREY BLUE ORANGE POWER PLUG LIMIT RED RED RED RED BLACK BLACK RED BLACK RELAY RELAY TERMINAL BLOCK for select models only CIRCUIT BREAKER Circuit breaker models only BLUE W2 W1 O Y Y2 G R C X13 MOTOR...

Page 18: ...d 4 If the Internal wiring is replaced use only 105 C copper wire of the same gauge W2 W1 O Y Y2 G R C 4 SPD MOTOR 1 2 3 5 6 4 TRANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE L2 COM 2 L2 L2 COM L1 VS...

Page 19: ...ANSFORMER 24V BLACK RED WHITE BLACK WHITE FUSE BLOWER MOTOR PLUG C L G N N NEUTRAL G GROUND L LINE C COMMON L2 L2 L2 COM L1 L1 XFMR X13 COOL X13 HEAT 24 VAC RED COM GREY Y1 C L G N WHITE X13 COM RED B...

Page 20: ...h B5 Electric Furnace G R C E O Y Thermostat NOTE Jumper W1 W2 together for shorter staging time W2 W1 O Y G R C W2 W1 O Y G R C NOTE Jumper W1 W2 together for shorter staging time Air Handler W2 O W2...

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Page 24: ...at been calibrated YES NO Is the thermostat level YES NO Is the heat anticipator setting correct YES NO VENTING SYSTEM Is there adequate fresh air supply for ventilation YES NO Vent free from restrict...

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