YZ Systems DP-2010RX, System Support Manual

Page 1: ...DynaPak GasSampler S Y S T E M S U P P O R T M A N U A L DP 2010RX...

Page 2: ...DynaPak2010RX SystemSupport Manual Version 06042001 ATEX Rev...

Page 3: ...antysetforthherein YZ sentireliabilityandthecustomer sexclusiveremedywillbereplacementoftheproduct s or atYZ soption YZ sreasonableefforttomaketheproductmeetthewarrantysetforthherein YZdisclaimsalloth...

Page 4: ...DynaPak 2010 Sampling System are illustrated here 1 Introduction By Customer Vessel Tray Product Supply Relief Valve Static Mixing Loop Actuation 50 75 psi By Customer 2 Pipestand Optional Pressure Sw...

Page 5: ...l to flow sampling in this mode of operation the Z 65 counter operates as a dividing counter The Z 65 counter periodically energizes a low power solenoid valve As in the other two modes of operation t...

Page 6: ...could cause aerosols or significant pressure drops 4 2 The sampler should not be located within the defined meter tube region AGA 3 manual A The number of unobstructed straight pipe diameters upstrea...

Page 7: ...ct at pipeline pressure being vented continually through this port until this section of the pipeline is shut in Be aware of the following proce dures and information DynaPak valves are of soft seat d...

Page 8: ...supply valve without ensuring that the equalization valve is open Failure to do so may damage the DPS 2 s internal components d Open the other supply valve e Close the equalization valve f Run the fre...

Page 9: ...lume constant pressure cylinder The free floating piston cylinder DuraSite may be installed in a horizontal position on an optional vessel rack Free floating piston cylinders should NOT be installed o...

Page 10: ...counterclockwise to set the pump displacement at 4cc stroke 7 4 Move all of the mode switches on the Z 65 to their off positions 7 5 Move both timer counter dials to the 0 position 00 minutes 7 6 Move...

Page 11: ...E The time 18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position jumper on the two left pins See section 12 4 Timer Range Settin...

Page 12: ...8 6 Turn mode switch 3 to on 8 7 Turn mode switch 4 to off 8 8 Press the test button once to initiate the timer sequence 8 3 Adjust the pump volume adjustment knob to the value used in the calculatio...

Page 13: ...18 minutes above corresponds to the dial setting shown for the Z65 model with the timer range setting in the factory position jumper on the two left pins See section 12 4 Timer Range Setting 3 2 0 9...

Page 14: ...6 Turn mode switch 3 to off 9 7 Turn mode switch 4 to off 9 8 Press the test button once to initiate the timer sequence NOTE For the Z 65 to operate the DP 2010 System a minimum pressure differential...

Page 15: ...ng connections to the Z 65 terminal strip see illustration b Turn mode switch 1 to on c Turn mode switch 2 to off d Turn mode switch 3 to on e Turn mode switch 4 to off OR 10 3 If the input is a volta...

Page 16: ...m ber of pulses you want to count before the sample pump strokes Example 20 pulses turn dials to 20 Press the test button once to load the value into the memory NOTE If the calculated counter setting...

Page 17: ...ample discharge 1 8 stainless steel tubing from the pump body d Screw the stroke adjustment knob all the way down to the 0 cc stroke setting e Unscrew the pump body by hand from the inlet check valve...

Page 18: ...ll o rings and bushings to prevent damage j Install the body bushing into the bottom of the pump body NOTE Apply a light coat of assembly grease on the plunger shaft prior to installation k Insert all...

Page 19: ...must be connected to test the battery condition Battery condition cannot be tested with a volt meter Replacing a Depleted Battery 1 Remove the four thumb screws cover plate and orange terminal connec...

Page 20: ...for the DynaPak 2000 Series gas samplers Part Number Description Qty Location C4 0004 Filter element 1 see diagrams 3 and 4 D3 0002 DP 2000 pump seal kit 1 see diagrams 1 and 2 D3 0003 YZ filter regu...

Page 21: ...s sensing flow in the pipeline the green LED should illuminate If flow is not present the red LED should illuminate 12 3 LCD Stroke Indicator Test Mode A To test the stroke counter set the mode switch...

Page 22: ...factory position far left position 12 4 Timer Range Setting A There are two Z 65 models the Z 65 6 1 and Z 65 6 03 Each Z 65 timer has two ranges for the timer setting dials 1 Z 65 6 1 Range Setting a...

Page 23: ...minutes set the configuration jumper to the center position Note To obtain maximum battery life choose the longest solenoid stroke rate possible Mutual System Approved Factory factory positioned for 1...

Page 24: ...green LED will turn on and off and the red LED will illuminate again This will normally occur very quickly and give the appearance that the green LED blinks on when the pulse input is received and re...

Page 25: ...26 Diagram 1 DP 2000 pump assembled...

Page 26: ...ment Knob Pneumatic Fitting P N A1 0113 Volume Adjustment Spring Volume Adjustment Detent Upper Diaphragm Housing Diaphragm P N B1 0003 P N C3 0005 P N B1 0030 Set Screw P N C0 0096 P N C0 0014 Cap Sc...

Page 27: ...28 Diagram 3 YZ filter regulator assembled...

Page 28: ...A3 0073 O Ring 012 Retaining Nut P N A5 1012 Seat P N A3 0072 Upper Dart P N A3 0071 Upper Spring P N C3 0010 P N A3 0070 Piston P N A3 0069 Piston Spring Spring Cap P N A3 0068 P N A3 0067 Bonnet Pn...

Page 29: ...Steel Set Screw Inlet Rupture Disc 1800 psi P N A3 0083 Rupture Disc Retainer P N A3 0084 YZ Valve Body P N A3 0137 0 1000 PSI LinkPlus Model No C1 0005 0 2000 PSI LinkPlus Model No C1 0006 0 600 PSI...

Page 30: ...0 0005 Set Screw P N E0 5001 Magnet Diaphragm SS Hex Nut P N C0 0048 Qty 8 P N A6 0013 P N G2 0002 Cable Assembly 30 Ft Shrink Wrap SS Bolt P N C0 0047 Qty 8 P N H2 0002 Qty 2 Magnet Support Body Diap...

Page 31: ...65 6 Controller Assembly 1 1 Model Z 65 6 1 F2 0001 Model Z 65 6 03 F2 0018 2 Battery Pack E3 2001 1 3 Stroke Counter Assembly G1 0001 1 4 Terminal Strip 6 Position H1 0001 1 5 BCD Switch E1 0001 2 6...

Page 32: ...06042001 ATEX Rev YZ Systems Inc 3101 Pollok Drive Conroe Texas USA 77303 P 936 788 5793 F 936 788 5720 33 Diagram 8 Z 65 Installation Notes Wiring Control Documentation System Installation Notes and...

Page 33: ...es should be closed The product connection is slowly broken in order to vent any trapped product After vessel removal all connections should be checked for leaks and the pre charge and product valve p...

Page 34: ...S 150 P N C6 1303 DS 300 P N C6 1403 DS 500 P N C6 1503 DS 800 P N C6 1603 DS 1000 Gauge P N A3 0083 Rupture Disc P N A3 0084 YZ UniValve P N C6 1001 Pre Charge Head P N A3 0095 Valve Stem Assembly P...

Page 35: ...36 Notes...