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17

15. Manual Operation

Changing from High to Low Temperature Setting 

1. If the Grill has been operating at a high temperature and is then set to a lower 

temperature, the Grill will take a long time to cool down as fire in the Fire-pot will 

keep producing heat.   

2. It is much faster to simply turn the Dial to Shut Down Cycle which will stop any 

more pellets being delivered to the Fire-pot.  Once the Grill has cooled down 

sufficiently follow the normal Startup Procedure.  

Temperature Cycling 

1. Pellets are delivered to the Fire-pot by the Auger when the temperature is below the 

temperature setting.   

2. Once the new pellets ignite, the temperature will rise and can initially exceed the 

temperature setting. 

3. The temperature can swing as much as 20

o

C either side of the dial setting, 

especially during the first hour of operation, after any temperature setting changes 

or if the lid is opened for several minutes.  This is normal.  

4. Because the heat is indirect this temperature cycling will not adversely effect the 

cooking of food.  

5. The Grill Temperature is measured at the left side of the Grill toward the top of the 

Grill drum, and so temperatures on the main grill rack may be 10-15

o

C lower.  

If there is a problem with the operation of the Ignition Rod, please order a replacement 

by contacting the Z Grills Australia team at www.zgrills.com.au.  Before ordering a 

replacement ignition rod, make sure the problem isn’t just an ash filled Fire-pot! 

It is possible to manually operate the grill without using the Ignition Rod, as outlined 

below:   
1. Switch the Grill OFF and disconnect from power supply. 
2. Remove the Hopper bottom cover to access the wiring.  Unplug the Ignition Rod 

(Purple/White wires).  Refer to section 

Wiring Diagram

 for more information. 

3. Replace the Hopper bottom cover and connect power supply.  
4. Place Wood Pellets in the Hopper and Remove the Grill Racks, Grease Pan and 

Heat Baffle.    

5. Pour 1/2 cup of wood pellets into the Fire Pot. 
6. Place a fire-lighter cube into the Fire-pot or squirt a small amount of firelighting gel 

onto the pellets.  DO NOT use alcohol, petrol or any other flammable liquids.  Never 

add any firelighting gel to an already lit fire. 

7. Carefully light the pellets with a long match or long reach fire lighter. 
8. Once there is fire in the Fire-pot turn the Grill ON and turn to the desired 

temperature setting.  

9. Carefully replace the Heat Baffle, Grease Tray and Grilling Racks. 

Summary of Contents for Feed Life ZPG-700E Series

Page 1: ...Z Grills ZPG 700E Wood Pellet Smoker Grill Owner Manual For ZPG 450A model V1 V2 www zgrills com au...

Page 2: ...NING FOLLOW INSTRUCTIONS Assemble and use this grill ONLY in accordance with the instructions in this manual WARNING SAFE DISTANCE During operation keep the grill a MINIMUM of 1m overhead clearance an...

Page 3: ...ations 6 4 Food Minimum Cooked Temperatures 6 5 Cleaning the Grill 7 6 Controller Operation 8 7 Error Codes 8 8 Main Grill Components 9 9 Unpacking Assembly Instructions 10 10 Wiring Diagram 13 11 Spa...

Page 4: ...your grill and any combustible materials If a grease re occurs turn the controller OFF and leave the lid CLOSED until the re is extinguished DO NOT unplug the power cord DO NOT throw water on it DO N...

Page 5: ...setting Wait 10 minutes or until the temperature is reached before putting food in NORMAL SHUTDOWN PROCEDURE After cooking always turn the Temperature Dial to SHUT DOWN CYCLE and let the grill cool do...

Page 6: ...The below temperatures are just a reference guide only 4 Food Minimum Temperature Chart Minimum Safe Internal Temperatures Beef Veal Whole cuts 63oC Lamb Whole cuts 63oC Pork Whole cuts 63oC Minced B...

Page 7: ...uum when the grill is cold switched OFF and unplugged from power supply Once every 4 5 uses remove the Chimney Cap and clean with warm soapy water Scrape any soot from the chimney with a non metallic...

Page 8: ...Troubleshooting section for more detailed information as well Er1 Temperature Sensor Failure Check to ensure the Temperature Sensor cable plug is properly connected Check sensor cable connection on th...

Page 9: ...rill Drum 7 Chimney Gasket 8 Chimney Cap 9 Chimney Stack 10 Side Shelf 11 Grease Bucket 12 Legs 13 Wheels 14 Right Leg Base 15 Foot Pad 16 Left Leg Base 17 Heat Baf e 18 Grease Tray 19 Front Shelf 20...

Page 10: ...Assembly Process Follow the step by step assembly instructions on the following pages Wear gloves when handling the Grease Tray as it has a light layer of oil to prevent rusting and may have sharp edg...

Page 11: ...RUM STEP 4 DRUM LID HANDLE A G STEP 5 CHIMNEY CAP TIP Carefully align the bolt thread into the Chimney Stack then rotate the whole Cap until tight Fasteners 12 x B 12 x E 12 x J Fasteners 2 x A 2 x G...

Page 12: ...P 7 FRONT SHELF BRACKETS Fasteners 6 x B B B STEP 8 FRONT SHELF Fasteners 4 x C 4 x D 4 x E STEP 9 HOPPER HANDLE Fasteners 2 x F C D E F TIP Cover the Hopper opening with a piece of cardboard to preve...

Page 13: ...200 WATT PURPLE WHITE GREY GREY ORANGE WHITE ORANGE ORANGE RED WHITE BLACK BLACK TEMPERATURE SENSOR AUGER MOTOR COOLING FAN 25 WATT FIRE POT FAN 25 WATT TERMINAL BLOCK GREY GREY Electrical Wire Colou...

Page 14: ...ontact support zgrills com au to order spare parts Component Description Part Name Grill Temperature Sensor ZG 450 TSENSOR Controller Board ZG CONT Fire Pot Fan ZG FPFAN Ignition Rod ZG IROD Auger ZG...

Page 15: ...e Fire pot turn the Dial to SMOKE and wait until the Pellets ignite and come to full ame 9 Turn the Dial to SHUT DOWN CYCLE and let the grill cool down The fan will continue to run for around 10min Do...

Page 16: ...llets drop into the Fire pot turn the Controller Dial to SMOKE and startup as normal Startup Procedure 1 Open the Grill Lid 2 With the Controller Dial on Shut Down Cycle switch the power ON 3 Turn the...

Page 17: ...ard the top of the Grill drum and so temperatures on the main grill rack may be 10 15oC lower If there is a problem with the operation of the Ignition Rod please order a replacement by contacting the...

Page 18: ...e the Auger rotates very very slowly 1 6RPM Contact Z Grills Australia customer support for replacement parts IGNITION ROD FAILURE With the Grease Tray and Heat Baf e removed turn the Dial to SMOKE se...

Page 19: ...llet feed tube that the Auger pushes the pellets through This dust can slowly burn back up towards the Hopper causing smoke to appear from the Hopper It is very unlikely to cause an actual re in the h...

Page 20: ...scissors Pliers This is standard type of fuse widely available from electrical suppliers and retailers DANGER HIGH VOLTAGE Unplug the grill from electric power supply before completing any repairs Onl...

Page 21: ...aning the ceramic coated grill racks may become cracked or chipped resulting in exposed metal that may show signs of rust This is normal and is not covered under this limited warranty Z Grills shall n...

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