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INITIAL FIRING INSTRUCTIONS

Please read this manual carefully and follow it step by step before starting your

Z Grills for the first time and each time the grill runs out of pellets.

1.Remove the Porcelain Grills, Warming Rack, Grease Drain Pan

and Heat Baffle fr

om

the interior of the 

grill.

2.Open the Pellet Hopper Lid, make sure there are no foreign objects in the Auger and

Hopper.

3.With the Switch in the OFF(O) position, plug the power cord into a 110 Volt AC grounded

 

outlet.

4.Turn on your Z Grill and turn the Temperature Dial to the SMOKE position. Please check

 

the following things:

(WARNING: Please do not touch it!)



Confirm the Auger is turning. (Wait for 1-2 minutes.)

Hold your fingers above the Firepot to confirm the fan is blowing air through the Firepot.

The hotrod will heat up and you should be able to sense the heat coming from it. (It takes

approximately 1-2 minutes.)

You should see a temperature number displayed on your LED DISPLAY. If you see

something different displayed it is an ERROR CODE. NOTE: PLEASE SEE

TROUBLESHOOTING FOR DETAILS ON ERROR CODES.

5.Turn the Temperature Dial to SHUT DOWN CYCLE.

(Please note the draft fan will stay on for 10 minutes in this mode.)

6.Fill the Pellet Hopper with Pellets. Then turn the Temperature Dial to HIGH. It takes some

time for the Pellets to travel through the tube, when the Pellets start to drop, turn the

Temperature Dial to SHUT DOWN CYCLE. Leave grill until it shuts off automatically.

7.Turn the Temperature Dial to SMOKE. Allow the Pellets to come to full flame. Once flames

are coming out of the Firepot, turn the Temperature Dial to SHUT DOWN CYCLE and let the

grill cool down.

[We suggest that you should wrap the Grease Drain Pan with heavy-duty aluminum

foil before using because it is easy to clean.]

8.Place components back in place. Open the lid and turn the Temperature Dial to SMOKE. A

few minutes later, when you see whitish-gray smoke coming out of the grill, close the lid and

turn the Temperature Dial to any cooking setting desired.

9.Set Temperature Dial to HIGH and let grill run for 45 minutes at this setting to rid it of any

foreign matter. This step must be done before cooking any food.

10.Please preheat the grill for 10 minutes before adding food. This makes your grill heat up

faster and quickly reach your desired cooking temperature. Adding food sooner will slow

down the heating process.

ALWAYS START THE GRILL ON SMOKE SETTING WITH THE LID OPEN !

After the Pellets are ignited, you can turn the Temperature Dial to any cooking temperature

desired. Please don’t turn the Temperature Dial to SHUT DOWN CYCLE while in use.

Summary of Contents for ZPG-6002B3

Page 1: ...VN092023 WOOD PELLET GRILLS ZPG 6002B3 OWNER S MANUAL MON TO FRI 8 00 A M 5 00 P M PACIFIC STANDARD TIME SERVICE CONTACT 1 833 947 4557 1 833 ZGRILLS EMAIL support zgrills com WEBSITE www zgrills com...

Page 2: ......

Page 3: ...NT LIST ASSEMBLY INSTRUCTIONS INITIAL FIRING INSTRUCTIONS SUBSEQUENT START UP OPERATING TIPS MAINTENANCE CLEANING TROUBLESHOOTING DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM Z GRILLS SUPPORT 3 Y LIMITED...

Page 4: ...2 SAVE THIS MANUAL FOR FUTURE REFERENCE...

Page 5: ...ial DO NOT move your grill while operating or while it is hot Wait until the grill is completely cold If a grease fire occurs turn off and leave lid closed until the fire is extinguished DO NOT unplug...

Page 6: ...to start or freshen up a fire in this appliance Keep all such liquids well away from the appliance when in use Do not use accessories not specified for use with this appliance NOTE A MAJOR CAUSE OF F...

Page 7: ...DE WARNING Follow these guidelines to prevent this colorless odorless gas from poisoning you your family or others Know the symptoms of carbon monoxide poisoning headache dizziness weakness nausea vom...

Page 8: ...Hopper Insulation Gasket 12 1 Firepot Assembly 39 1 Auger 13 1 Burner Box Assembly 40 1 Auger Tube Bushing 14 1 Decorating Plate 41 1 Auger Drive Motor 15 1 Warming Rack 42 1 Hopper Burner Assembly 16...

Page 9: ...Bolt 1 4 20 1 2 H 4 Bolt 8 32 1 2 B 8 Bolt 1 4 20 1 1 4 I 2 Cap Nut 5 16 18 C 8 Bolt 8 32 3 8 K 2 Hexagon Nut 1 4 20 D 2 Pin L 2 Pin Shaft E 6 Hexagon Kep Nut 8 32 N 2 Open End Wrench F 3 Step Screw8...

Page 10: ...8 ASSEMBLY INSTRUCTIONS PARTS DIAGRAM HOPPER BURNER ASSEMBLY...

Page 11: ...nt Leg 44 and Left Rear Leg 43 into the Food Pads 45 2 Secure Legs 43 44 49 50 on the Bottom Plate 46 with Bolt A 3 Insert the Axle 48 through the holes in the Bottom Plate 46 Legs 49 50 and wheels 47...

Page 12: ...tighten Caution The grill is very heavy Always lift the grill with 2 people 3 MOUNTING THE HOPPER TO THE CHAMBER 1 Insert Bolt C into Hopper Burner Lid 6 and Hopper Assembly 7 align the holes then as...

Page 13: ...RTD wire down so that it is sandwiched between the hopper and the chamber The extra RTD wire will be at the bottom of hopper 4 ATTACHING THE SMOKESTACK AND CHIMNEY CAP Insert two Bolts G through Gask...

Page 14: ...ep Screw F to the Side Table 25 6 LID ASSEMBLY 1 Insert the Bolt G through Gasket O and Lid 4 and into the Lid Handle 5 2 Insert the Bolt B through Lid Hinge 3 and into Lid 4 3 Insert the Bolt B throu...

Page 15: ...in place as shown below photo Connect the ignition rod B 36 with Hot Rod Ignitor A 37 as shown and cover the joint with the silicone case that comes with the ignition rod 8 ATTACHING BURNER BOX Assem...

Page 16: ...E DRAIN PAN LEFT SUPPORT Assemble the grease drain pan left support 9 to Chamber with Bolt A 10 POSITIONING THE GREASE DRAIN PAN BOTTOM SUPPORT 1 Assemble the grease drain pan bottom support 19 to Cha...

Page 17: ...8 2 Take out Grease Drain Pan Cover 17 on the Grease Drain Pan 18 12 POSITIONING PULL ROD GREASE DRAIN PAN HANDLE 1 Thread one end of the pull rod grease drain pan handle 52 into the hole of the Grill...

Page 18: ...pellet grills with direct flame capacity You can not only smoke at temps of 180 but you can sear a steak at the temperatures up to 75 degrees for unparalleled flavor restaurant quality wood fired gri...

Page 19: ...17 14 ATTACHING THE COOKING GRATE AND WARMING RACK Attaching the Porcelain Cooking Grates 16 and Warming Rack 15 in the Chamber 15 HANG ON THE GREASE BUCKET Hang the Grease Bucket 21 on the Hook 23...

Page 20: ...let Hopper with Pellets Then turn the Temperature Dial to HIGH It takes some time for the Pellets to travel through the tube when the Pellets start to drop turn the Temperature Dial to SHUT DOWN CYCLE...

Page 21: ...SHUT DOWN CYCLE and let it cool down Next put components back in place open the lid and turn the Temperature Dial to SMOKE Wait a few minutes until you see whitish gray smoke coming out of the grill...

Page 22: ...ater into the Pellet Hopper or Firepot 7 WARNING NEVER ADD PELLETS TO THE FIREPOT DIRECTLY IT IS DANGEROUS If you run out of pellets and lose your fire while cooking let the grill cool down and start...

Page 23: ...Drain Tube and fall into the Grease Bucket Wipe up remaining grease residue with paper towels or disposable rags Flue Pipe Smoke Stack Remove the Chimney Cap Assembly clean it with warm soapy water Sc...

Page 24: ...is in the firepot it may cause the fire to go out This is especially true in the SMOKE setting A shop vac is an excellent tool to use for removing the ash WARNING MAKE SURE THE GRILL FIRE IS OUT THE U...

Page 25: ...ds to be replaced If one or both are not operating please contact customer support Wires Connections Check the wires and connectors to make sure they are fastened securely and not damaged Contact cust...

Page 26: ...HUT DOWN CYCLE COULD RESULT IN A FIRE IN THE HOPPER CHAMBER Unexpected grill temperature is displayed External Factor Grill temperature is influenced by environmental factors such as high temperature...

Page 27: ...nutes the grill is unsuccessfully ignited firstly Please check 1 The pellets are too wet 2 Check the tip length of Hot Rod at least 0 35 inch Please adjust the tip length 3 The grill suddenly powered...

Page 28: ...26 DIGITAL THERMOSTAT CONTROL WIRING DIAGRAM...

Page 29: ...information 1 Dealer s name and date of purchase 2 Purchaser s name phone number and address 3 Z GRILLS model number serial number and part identification numbers 4 Please be prepared to describe your...

Page 30: ...materials that retard rust including the use of high temperature paint where advisable Even with these safeguards the protective coating can be compromised by various substances and conditions beyond...

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