background image

 
6 Operation and Maintenance Manual 

 

MQ-150 Ballscrew Feed Unit 

Setup Instructions 

Mechanical - Unpacking and installation 

 

The MQ-150 unit has few setup requirements.  The following instructions provide the 
necessary information to prepare the unit for operation.  If you are providing your own 
controls, additional work will be required and is described at the end of this section. 

 

 

Refer to diagrams for dimensions and feature locations.  A quick reference sheet is included 
in the appendix for general installation and connection requirements. 

 

Unpack the unit from the shipping container and inspect the unit.  Report any damage to 
Zagar Incorporated immediately. 

 

Make certain when lifting the unit from the shipping container, a proper lifting device is used 
and is attached securely to the unit.  A safe lifting location is the gap between the spindle 
motor mount and the unit it is attached to.  This provides a closed opening from which the 
strap cannot slip. 

 

* DO NOT lift the unit from the motor eyebolt.  This is intended for lifting of the 
motor only.     

 

* DO NOT lift the unit by the quill or spindle.  Damage to the unit may result.

 

 

The unit is provided with one of two types of mounting devices.  They are either a base 
mount or a barrel mount.  The base mount is an integral component which comes attached to 
the standard unit.  The barrel mount is an optional mounting device which is specified at the 
time of order and is connected to the front barrel of the unit.  Each of the mounting devices 
share the same features of four holes for bolting the unit to a mounting surface and a keyway 
for locating and orientating the unit. 

 

The base mount has holes are 9mm dia. thru for use with either M8 socket head cap screws 
or  5/16 socket head cap screws.  The mounting hole has a 14.3mm dia. spot face which 
results in an overall base flange thickness height of approximately 16mm.  This dimension 
can be used in choosing the screw length to be used for mounting

.  The center height of the 

unit with this mount is shown on the diagram in the appendix. 

 

Secure and align the unit to the mounting surface using the four holes and keyway on the 
mount. 

 

The unit is self contained with few external adjustments required and should not need any 
other mechanical installation requirements. 

 

If you are providing your own controls and motors, you will have already had to arrange for 
the proper feed and spindle motor mounting brackets.  If the motors are not mounted at Zagar 
Incorporated, it will be necessary to bolt each motor to the corresponding motor mount or 
mounting plate and secure the included pulleys (may or may not have bushings). And 
properly tension the belts for proper operation.  Belts must be secure without free slack but 
cannot be overtight or excessive noise, reduced belt life and premature failure of the spindle 
motor bearings may result. 

 

Feel free to contact the factory for any other mounting or installation questions. 

 

Summary of Contents for MQ-150

Page 1: ...MANUAL MQ 150 Ball Screw Quill Feed Unit Basic Unit Model MQ 150 749 900 MANUAL 790 7493 0203 1 Revised 12 11 02 24000 Lakeland Blvd Cleveland OH 44132 216 731 0500 FAX 216 731 8591 website http www...

Page 2: ...oubleshooting 22 Options and Accessories na Appendix 23 Parts List Refer to assembly drawing 749 901 Dimension Information Appendix Drawing 749 901 The information in this document is subject to chang...

Page 3: ...h are inherently maintenance items The spindle axis may consist of a standard fixed speed AC induction motor an inverter drive for variable speed or an AC brushless servo motor for tapping and two axi...

Page 4: ...cing All moving parts must be stopped before servicing or tooling changes Use extreme caution when operating or servicing this equipment Think Safety First Use caution with all pneumatic and or hydrau...

Page 5: ...e 1 1 2 91 1 Depth Control Programmed to 10 microns Quill Diameter 55mm Spindle Noses ASA sizes 625 750 875 1 062 1 25 1 375 Metric ASA sizes 25 32 45 50mm Jacobs taper 1 3 33 sizes 16 and 25 single a...

Page 6: ...g device which is specified at the time of order and is connected to the front barrel of the unit Each of the mounting devices share the same features of four holes for bolting the unit to a mounting...

Page 7: ...provided with all servo controls No additional programming or programming experience is required to use these controls The operator interface provides an easy to use prompt type system for data entry...

Page 8: ...ace to properly adjust for speed and feed when a pulley ratio is changed This ratio is entered at the factory for the set of pulleys that are shipped with the unit The speed or speed range of the unit...

Page 9: ...ia dry relay contact see electrical prints OUTPUT 0 is for cycle complete and OUTPUT 4 is for faults Check the Hardware Reference guide in the Appendix for detailed on the input and output specificati...

Page 10: ...not detecting repeatably too far away it will require minor adjusting The sensor should be approximately 1mm away from the quill It has a maximum sensing distance of 2mm To adjust this first make sure...

Page 11: ...ing this file The unit performance can be drastically affected if these parameters are altered Damage to the unit can result Zagar does not bear any responsibility for any problems or damage resulting...

Page 12: ...2 cable connected to and set the baud rate at 9600 Hit OK To check for proper communication select TOOLS and TERMINAL You should get a blank window Hit return and you should see a right pointing arrow...

Page 13: ...d only requires a short period of time to learn A quick reference sheet is provided in the Appendix section Use this sheet to see the sub menu structure of the Zagar program The operator interface is...

Page 14: ...settings to be changed Enter driver pulley of teeth operator entry Enter driven pulley of teeth operator entry EXIT F6 Exits to SETUP MENU 1 without changing settings Select F5 Goes to TOOL SELECT fo...

Page 15: ...stage You will be prompted for which drill stage you are entering data for Enter feed rate Enter feed rate for each drill stage in Inches Per Revolution Enter rpm Enter rpm for each drill stage Enter...

Page 16: ...ids are destructive to the lubrication particularly the quill lubrication so it may be necessary to inspect and re lubricate this component more frequently The benefit gained by the use of this type o...

Page 17: ...before adding grease Pump grease until it is visibly ejected from hole on opposing side Replace set screw into relief hole on opposite side Grease fills an undercut pocket inside of cylindrical housi...

Page 18: ...ntal increases usually about every 10 15 minutes until no temperature rises are experienced The ideal equilibrium operating temperature is 35 deg C to 40 deg C 95 deg F to 105 deg F NOTE Maximum beari...

Page 19: ...66 inside of the internal nut and remove the internal nut Unthread the lock nut 10 727 4 and the spindle bearings 10 0201 2043 3 can now be pulled off with proper pulling equipment Removing spline dri...

Page 20: ...truction below Disassembling quill and ball screw assembly 1 To remove quill 749 910 remove set screws 12 525 16 and using strap wrench unthread quill from ball screw See note below 2 Remove lock nut...

Page 21: ...er torque specs as shown on drawing 749 901 8 For bushing style pulleys loosen and remove 3 hex head screws in bushing Replace same screws into jackscrew holes in bushing and by tightening each one a...

Page 22: ...uit has been broken Verify e stop buttons input 7 on motion controller c memory corrupt use new Battery backup in motion controller has failed Send motion controller back to Baldor for inspection if u...

Page 23: ...23 Operation and Maintenance Manual MQ 150 Ballscrew Feed Unit Appendix...

Page 24: ...24 Operation and Maintenance Manual MQ 150 Ballscrew Feed Unit Dimensional Information MQ 150 MQ 150 BALLSCREW FEED UNIT...

Page 25: ...25 Operation and Maintenance Manual MQ 150 Ballscrew Feed Unit...

Page 26: ...ing Center Heads Rotating Heads Workholding Fixtures Specializing in Collets and Collet Fixtures Standard and Special Manual Air and or Hydraulic Automated Index Internal or External Clamping Fixtures...

Reviews: