background image

10

5

37

B

11B

FCS2

1

P

1OB

REFER OPTIONAL FCS CONNECTION BELOW.

10A FCS1

P

**

T.O.P

FM3

11A

12C

13C

FMC3

FM5

12E

12C

**

1

TO ECB1

OUTFAN 2

FM3

FMC3

T.O.P

13C

2

FMC5

13E

T.O.P

2

12A

TO ECB1

OUTFAN 1

FM1

FMC1

13A

T.O.P

2

36

C

37

C

35

C

FM1

37

A

36

A

35

A

FM3

FM2

36

B

35

B

FMC1

10

2

10

1

10

0

FMC3

10

3

10

4

CB6

L1 L2 L3

L2

L1

REFER OPTIONAL FCS CONNECTION BELOW.

FCS4

1

11D

10D

P

2

10C

**

FCS3

P

11B

T.O.P

FM3

12D

13D

FMC4

2

FMC1

35

C

FMC4

FM6

1

TO ECB2

OUTFAN 2

FM4

T.O.P

12D

13D

13F

T.O.P

12F

FMC6

2

TO ECB2

OUTFAN 1

FM2

13B

T.O.P

12B

2

FMC2

2

12A

TO ECB1

OUTFAN 1

FM1

T.O.P

13A

35

F

35

D

36

D

37

D

FM4

FM5

37

E

36

E

35

E

FMC4

FMC2

107

106

108

FMC5

FM6

37

F

36

F

FM1

35A

36A

37A

FMC6

FMC1

10

1

10

0

10

2

2

37

C

36

C

FM3

6-FAN MOTOR LAYOUT

CDL110

CO

NT

RO

L

PAN

EL

CB7

CB8

L3

L1 L2 L3

CB6

L2

L1

L3

C

O

NT

RO

L

PAN

EL

CDL135

8-FAN MOTOR LAYOUT

FMC5

10

3

35

B

35

C

37

C

36

C

FM1

36

A

37

A

35

A

FM3

FMC1

10

1

10

2

10

0

FMC3

37

D

35

D

36

D

FM4

FM2

37

B

36

B

FM5

36

E

37

E

35

E

FMC2

10

5

10

4

10

8

10

7

10

6

FMC4

FM8

35

F

FM7

35G

36G

37G

FM6

36

F

37

F

35H

36H

10

9

FMC7

11

0

11

1

FMC6

37H

CB6

L2

L1

L3

CB7

L2 L3

L1

L2

L1

L3

C

O

NT

RO

L

PA

N

EL

CB8

CB9

L2 L3

L1

CDL135

8-FAN MOTOR LAYOUT

TO ECB1

OUTFAN 2

TO ECB1

OUTFAN 1

FMC6

T.O.P

12F

FMC5

T.O.P

12E

T.O.P

10C

FCS3

P

12G

11C

FM7

FMC7

13G

2

13E

2

FM8

T.O.P

10D

FCS4

12H

11D

P

FMC8

13H

2

13F

2

OUTFAN 2

TO ECB2

TO ECB2

OUTFAN 1

13A

12A

T.O.P

10A

11A 12C

P

FM5

FCS1

FM3

FMC3

13C

2

2

T.O.P

FM1

FMC1

13B

12B

FM4

T.O.P

FM6

10B

12D

11B

P

FCS2

13D

FMC4

2

2

FM2

T.O.P

FMC2

L3

L1 L2

CB7

L3

L1 L2

CB8

L3

L1 L2

CB9

FM2

FM4

36

D

35

D

37

D

37B

36B

35B

FMC2

10

5

10

4

10

3

37E

35E

36E

FM5

FM7

35G

37G

36G

37F

36F

35F

FM6

FM8

35

H

37

H

36

H

11

1

11

0

10

9

10

6

10

7

10

8

FMC3

FMC4

CONDENSER FAN MOTOR POWER,  CONTROL CONNECTIONS : STANDARD AND  FAN CYCLING OPTION (6FANS)

FM3

T.O.P

12C

12C

FM2

TO ECB2

T.O.P

12B

FM4

T.O.P

12D

13B

12D

FMC2

2

OUTFAN 1

FM5

TO ECB1

OUTFAN 2

T.O.P

12E

FM7

T.O.P

12G

13E

12H

FMC3

FM6

OUTFAN 2

TO ECB2

2

12F

T.O.P

FM8

T.O.P

12H

13F

12H

FMC4

2

CONDENSER FAN MOTOR POWER & CONTROL CONNECTIONS : WITH FAN CYCLING OPTION  (8FANS)

FMC5A-1

FMC1A-1

FMC6A-1

FMC2A-1

FMC1A-1

FMC5A-1

FMC2A-1

FMC6A-1

PAN

EL

CO

NT

RO

L

10-FAN MOTOR LAYOUT

CDL160

FMC8

35J

FM1

36

A

35

A

FM3

37

C

37

A

36

C

35

C

35

B

FM2

37

B

36

B

10

1

10

0

FMC1

10

2

CB6

10

3

10

5

10

4

37

H

35

H

36

H

35

I

37

I

36

I

35

D

FM4

37

D

36

D

FM7

FM9

FM8

10

8

FMC2

CB7

10

7

10

6

FMC4

FMC3

CB8

11

1

11

0

10

9

CB9

L1 L2 L3

L3

L2

L1

L3

L2

L1

L3

L2

L1

36J

37J

FM10

FM10

FM8

OUTFAN 2

13H

12H

T.O.P

T.O.P

12J

12J

FMC4

2

13B

13A

13G

12G

OUTFAN 1

TO ECB2

TO ECB2

12B

T.O.P

FM2

TO ECB1

OUTFAN 1

OUTFAN 2

TO ECB1

FM7

T.O.P

12A

FM1

T.O.P

12I

FMC3

12I

12D

12D

T.O.P

FM4

FMC2

2

2

FM9

T.O.P

FM3

T.O.P

12C

12C

FMC1

2

L3

L1 L2

CB10

**

FMC8A-1

1

FMC7A-1

13E

T.O.P

12E

FMC5

2

1

FMC6

12F

13F

2

FMC2A-1

FM6

FMC1A-1

FM5

CONDENSER FAN MOTOR POWER,  CONTROL CONNECTIONS : STANDARD OPTIONS(8FANS)

35

E

36

E

37

E

FM5

FMC6

FM6

FMC6

11

2

11

3

11

4

35

G

37

G

36

G

37

F

36

F

35

F

REFER OPTIONAL FCS CONNECTION BELOW.

REFER OPTIONAL FCS CONNECTION BELOW.

FCS3

FCS4

13E

T.O.P

10A

FCS2

FMC7A-1

1

1OB

12E

P

11B

FCS1

FMC1A-1

11A

FM5

FMC5

1

2

FMC8A-1

10D

FMC2A-1

10C

FMC6

12F

13F

P

11D

P

2

11B

FM6

T.O.P

P

(REMOVE JP9)

(REMOVE JP10)

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)

OIL PRESSURE SWITCH CONN.(AS APPLICABLE)

COMP 2

25B

CC2A-1A

COMP 1

25A

1

CC1A-1A

(REMOVE JP5)

(REMOVE JP6)

OPS2-1

2

28B

OPS2

26B

2

240

OPS1-1

2

28A

OPS1

26A

2

240

CC4A-1A

25C

COMP 4

OPS4-1

28D

2

CC3A-1A

25C

COMP 3

1

OPS3-1

28C

2

26D

240

OPS4

2

26D

240

OPS3

2

CONDENSER FAN MOTOR POWER,  CONTROL CONNECTIONS : STANDARD AND  FAN CYCLING OPTION (10FANS)

15

TYPICAL SCHEMATIC WIRING DIAGRAM

MODELS: CDL110 - CDL195

Power supply: 380/415V-3Ph-50Hz

NOTE: 

1. Refer to next page for legend, notes & wiring diagram for optional items.

            2. Refer to unit control box (inside panel) for exact wiring diagram.

Summary of Contents for Cooline CDL Series

Page 1: ...PL OM CDL 07 1M E INSTALLATION OPERATION MAINTENANCE MANUAL AIR COOLED CONDENSING UNITS CDL SERIES R 22 ...

Page 2: ...nt charging 23 Start up inspection check list 23 24 Check out operational start up procedure 24 ELECTRICAL Power supply 25 Unbalanced voltage 25 Motor contactor 26 Fan motor 26 Crankcase heater 26 Lube oil protection control 26 27 Voltage monitor 27 REFRIGERATION Compressor 28 High low pressure protection 29 30 Pump down control 30 Trouble shooting chart 31 33 Parts list 34 Recommended spare parts...

Page 3: ...derstand and respect those identifications WARNING These units operate on a high voltage with moving parts at high speed which can lead to serious injuries and or damage to the unit Never attempt to service the unit unless the main electrical power supply has been disconnected CAUTION Extra care should be observed when installing test running adjusting servicing or maintaining the unit as the haza...

Page 4: ...ER FIN WITH COIL GUARD A STANDARD OPTIONS M REPLACEABLE CORE FILTER DRIER SHUT OFF VALVE P PRESSURE GAUGES SUCTION DISCHARGE O PRESSURE GAUGES SUCTION DISCHARGE OIL H HOT GAS BYPASS VALVE R CONDENSER PRESSURE RELIEF VALVE J M P COMBO K M O COMBO N M H COMBO Q M R COMBO S M H R COMBO T M H P COMBO U M H O COMBO V A H R COMBO F A H P COMBO G A H O COMBO L A H P R COMBO B M H O R COMBO 11 MECHANICAL ...

Page 5: ...0 758 987 758 987 CONDENSER FAN Type Propeller Qty Diameter inch 2 30 2 30 4 30 4 30 4 30 4 32 4 32 Nominal CFM 13000 13000 26000 26000 26000 42776 41376 Motor HP RPM 1 5 950 1 5 950 1 5 950 1 5 950 1 5 950 2 920 2 920 CONDENSER COIL Type Inner grooved tubes and enhanced fins Tube Dia Rows Fins per inch 3 8 3 14 3 8 4 14 3 8 2 14 3 8 3 14 3 8 4 14 3 8 3 14 Total face area Sq ft 32 9 32 9 59 5 59 5...

Page 6: ...CONDENSER FAN Type Propeller Qty Diameter inch 4 32 6 32 6 32 6 32 8 32 10 32 12 32 Nominal CFM 41240 59400 59856 65736 81280 97620 119712 Motor HP RPM 2 920 2 920 2 920 2 920 2 920 2 920 2 920 CONDENSER COIL Type Inner grooved tubes and enhanced fins Tube Dia Rows Fins per inch 3 8 4 14 3 8 3 14 3 8 4 14 3 8 4 14 3 8 4 14 3 8 4 14 3 8 4 14 Total face area Sq ft 87 5 100 120 160 168 190 240 HIGH P...

Page 7: ... 6 118 3 2 3 12 19 1 5 1 380 61 0 16 73 7 100 2 27 2 198 3 4 3 12 19 1 5 2 380 61 0 16 88 1 120 2 33 6 225 3 4 3 12 19 1 5 2 380 120 0 32 108 1 150 2 42 5 250 3 4 3 12 19 1 5 2 380 120 0 32 114 2 150 2 42 5 48 7 250 310 3 4 2 70 13 9 2 0 2 380 120 0 32 120 4 150 2 48 7 310 3 4 2 70 13 9 2 0 2 380 120 0 32 151 4 200 2 60 1 504 3 4 2 70 13 9 2 0 2 240 200 0 83 196 7 250 2 80 2 393 3 6 2 70 13 9 2 0 ...

Page 8: ...7 DIMENSIONS NOTE All dimensions are in mm CDL 020 CDL 025 CDL 030 CDL 035 CDL 040 ...

Page 9: ...8 DIMENSIONS NOTE All dimensions are in mm CDL 050 CDL 055 CDL 065 ...

Page 10: ...9 DIMENSIONS NOTE All dimensions are in mm CDL 080 CDL 100 CDL 110 MODEL H CDL 080 1950 CDL 100 2253 DIMENSIONS ...

Page 11: ...10 DIMENSIONS NOTE All dimensions are in mm CDL 135 CDL 160 ...

Page 12: ...11 DIMENSIONS NOTE All dimensions are in mm CDL 195 ...

Page 13: ...P1 G Y1 C 4A 3B 3A R 24Vac JP Y1 C LVTB CC2 CC1 R C Y1 ATB PLEASE REFER TO FAN MOTOR CONTROL CONNECTION SHEET 2 of 2 G W1 W2 Yellow OFF blinking slow LPS1 ckt fault Orange Set dip switch 3 according to unit s option pump down or no pump down note blinking slow LPS2 ckt fault blinking fast HPS2 ckt fault blinking fast HPS1 ckt fault system 2 fault diagnostic ECB DIP SWITCH SETTINGS LED INDICATORS G...

Page 14: ... CLOSED END TYPICAL SCHEMATIC WIRING DIAGRAM MODELS CDL020 CDL100 NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR ITS EQUIVALENT 2 USE COPPER CONDUCTOR WIRES ONLY 3 POWER MUST BE SUPPLIED TO CRANKCASE HEATER FOR MINIMUM OF 12 HOURS PRIOR TO SYSTEM START UP IF POWER IS OFF 6 HOURS OR MORE CRANK CASE HEATER MUST BE ON FOR 12 HOURS BE FORE OPERATING THE SYSTEM FAILURE TO FOLLOW THESE INSTRUCTIONS ...

Page 15: ...24D JP8 SQMBO4 P III HP1 ON OFF ON OFF ECB2 Y2 W1 W2 Y1 G OLR3 1 21C 24C JP7 JP P LPS4 P P LPS3 HPS4 JP10 26D P HPS3 26C JP9 1 SEE VFC CONNECTION OUTFAN2 OUTFAN1 HEATER2 X2 X1 41D 41C HEATER1 INFAN FR3 FR4 TO TO P1 P2 COMP2 4D 3D 4C COMP1 R 3C CC4 CC3 TO ATB TB1 STG3 COOLING STG4 COOLING Y4 Y3 Y3 Y4 15 17 31A 31B YR3 YR4 31C 31D YR3 1 YR4 1 15B 31C 31D L2 C HTR1 L1 REMOVE JP3 REMOVE JP4 COMP SSPS ...

Page 16: ...TO ECB2 T O P 12B FM4 T O P 12D 13B 12D FMC2 2 OUTFAN 1 FM5 TO ECB1 OUTFAN 2 T O P 12E FM7 T O P 12G 13E 12H FMC3 FM6 OUTFAN 2 TO ECB2 2 12F T O P FM8 T O P 12H 13F 12H FMC4 2 CONDENSER FAN MOTOR POWER CONTROL CONNECTIONS WITH FAN CYCLING OPTION 8FANS FMC5A 1 FMC1A 1 FMC6A 1 FMC2A 1 FMC1A 1 FMC5A 1 FMC2A 1 FMC6A 1 PANEL CONTROL 10 FAN MOTOR LAYOUT CDL160 FMC8 35J FM1 36A 35A FM3 37C 37A 36C 35C 35...

Page 17: ...MC7 2 FMC1A 1 1 FMC3 T O P 12C 13C 2 FM3 35C 36C 37C FM3 FMC3 CB8 L3 L2 L1 FMC4 FM4 37D 36D 35D FM2 TO ECB2 12B OUTFAN 1 T O P 12F 13B 12D FM6 FMC2 12F T O P 2 FMC2A 1 1 TO ECB2 FM4 FMC4 13D T O P 2 OUTFAN 2 12H T O P FM12 13H T O P FM8 12L 12L FMC6 2 12J FMC6A 1 1 13J T O P FM10 FMC8 2 115 116 117 REFER OPTIONAL FCS CONNECTION BELOW FMC1A 1 1 FM3 FMC3 13C T O P 2 SEE FCS CONN BELOW SEE FCS CONN B...

Page 18: ...ualize the run time of the compressors These functions are selectable through the dip switch on the electronic control board Please refer to the settings table shown in the unit s wiring diagram Fault Diagnostics In case of system fault LED s on the board emits a flashing signal indicating the nature or where the fault is This is to guide the service technician in identifying the fault Please refe...

Page 19: ...e unit center of gravity Center of gravity is not unit center line Ensure center of gravity aligns with the main lifting point before lifting Use spreader bar when rigging to prevent the slings from damaging the unit CAUTION All panels should be in place when rigging Care must be taken to avoid damage to the coils during handling Insert packing material between coils slings as necessary RIGGING IN...

Page 20: ...If unit is installed in special pit please observe the same tolerance for walls Pit height should not exceed the unit height FIGURE 1 STRAIGHT WALL MODEL NUMBER A B C D E CDL020 CDL025 1500 1500 1500 1500 1500 CDL030 CDL040 1500 1500 2000 1500 1500 CDL050 CDL195 2000 2000 3000 2000 2000 ...

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