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TYPICAL SCHEMATIC WIRING DIAGRAM

NOTE: 

1. Refer to next page for legend, notes & wiring diagram for optional items.

             2. Refer to unit control box (inside panel) for exact wiring diagram.

MODELS : CX150 (SINGLE COMPRESSOR UNITS)

9

CLOSE(PSIG)

OPEN(PSIG)

NAME

FCS 

190 ± 15

290 ± 10

45

LPS1
HPS 

450 ± 10

LPS 25 

± 

5

55
360 ± 15

50 ± 5

SET POINTS

 

TRANS2 CONNECTION APPLICABLE FOR 460V UNIT

L1

F1

F3

230V

460V

TRANS2

3

5

4

6

F2

F4

L3

PLS. REFER UNIT NAME PLATE

VOLTAGE CONNECT 37A,37B OF

1PH FM & L2 OF TRANS TO NTB

1.NTB IS APPLICABLE FOR 

380V/3PH/60Hz 

2.FOR UNIT WITH ABOVE 

WRG DGM SUITS

230V/3PH/60Hz

460V/3PH/60Hz &

380V/3PH/60Hz 

NOTE:

POWER SUPPLY

26A

COMP

T3A

OLR-1

27A

T1A

T2A

SR

2

73A

71A

72A

L3

CC 

CC 

LUG

HVTB

L3

L2

L1

35A

COMP

CAP1

FM1

CAP2

35B

36A

T1

A

T2

A

T3

A

36B

37A

FM2

37B

73

B

72

B

71

B

71A

72A

73A

OLR1-1

SR-1

COMP.CONN WITH OLR & W/OUT CB OPTION

HVTB

SEE CONN.BELOW

FOR TDS OPTION  

TDS1-1SEC

CC1A-1

3A

3C

CC1A-1

3D

3A

L2

L1

3D

CC2

2

26A

CC2

CC1

2

2

T2

A

T1

A

1

COMP

2A

T1

C

T3

A

T3

C

T2

C

OLR2-1

27A

81A

SR 

2

T3

C

T3

A

T1

C

T2

C

T1

A

T2

A

COMP

1

CB1-1

3E

CB2-1

3F

3A

71A

73A

72A

73

B

71

B

72

B

FCS

COMPRESSOR CONNECTION WITH PART WIND START ONLY

WITH CIRCUIT BREAKER

WITHOUT CIRCUIT BREAKER

L3

L2

L1

HVTB 

L3

L2

HVTB 

L1

CB 

L1A

71A

T1

A

CC 

LUG

73A

72A

T3

A

T2

A

COMP

3A

FM1

L3A

L2A

CAP1

35A

36A

37A

CB1

L1A

L3A

L2A

L2B

L1B

L3B

CB2

12

FMC

FM2

2

CAP2

35B

36B

37B

FMC

T2A/72A

LOW AMBIENT OPTION CONNECTION

APPLICABLE  FOR 230V - 1PH FAN MOTOR 

CIRCUIT BREAKER OPTION

HVTB

L1

L2

L3

TO CC

T1A/71A

T3A/73A

TO CC

T2A/72A

AHU

TO

41A USE FOR OPTION-3-B ONLY

5

4

3

2

39A

38A

1

ATB

SR-2

40A

15

CB

16

24VAC

C-PUMP DOWN SOLENOID RELAY

17

YR 

PDSR

C-COOLING RELAY 

JP1

[UVM]

1

F2

*

[SSPS]

[AI]

FOR COMP.CONN.WITH PART WIND START-SEE ABOVE

JP4

PDSR-1

TRANS1

YR-1

LPS 

2A

24A

4A

JP6

SR-1

25A

3A

26A

ATB1

SEE HPS OPTION BELOW

JP2

1A

[SD]

1B

F1

230VAC

SEE NOTE-8

L1

L2

C-PUMP DOWN SOLENOID

PDS

C-CONTROL RELAY

CR

CC 

SR

C-CONTACTOR 

C-SAFETY RELAY

ATB1

2

NTB

Summary of Contents for CX SERIES

Page 1: ...INSTALLATION OPERATION MAINTENANCE MANUAL AIR COOLED CONDENSING UNITS CX SERIES CX150 CX360 Part Number 800 213 58 Rev 02...

Page 2: ...mounting 7 Refrigerant piping connection 8 Leak testing refrigerant charging 8 Electrical connection 8 Typical wiring diagram 9 14 Operating instruction 15 Maintenance 15 Preventive maintenance sched...

Page 3: ...contact your nearest Zamil Classic dealer representative SAFETY ISSUES There are three levels of safety hazards that are identified throughout this manual as Warning where the situation will result i...

Page 4: ...points should be kept in mind 1 To provide a concrete pad or steel base that will allow for minimum clearance from building or structures For roof mounted unit be sure that the roof should have suffi...

Page 5: ...DIMENSIONS CX150 CX220 NOTE 1 All dimensions are in mm dimensions in brackets are in inches 4...

Page 6: ...DIMENSIONS CX 240 CX 300 NOTE 1 All dimensions are in mm dimensions in brackets are in inches 5...

Page 7: ...DIMENSIONS CX 360 NOTE 1 All dimensions are in mm dimensions in brackets are in inches 943 37 13 943 37 13 2032 80 0 73 2 88 2197 86 50 2121 83 50 1550 61 0 203 8 0 6...

Page 8: ...Caution All panels should be in place when rigging Care must be taken to avoid damage to the coils during handling For proper drainage the condensing unit to be raised off the mounting pad On roof to...

Page 9: ...soap bubbles Refrigerant Charging To be used for system having a holding charge and to compensate for length of liquid line 1 When system wired piped and evacuated the unit is ready for refrigerant ch...

Page 10: ...FOR TDS OPTION TDS1 1SEC CC1A 1 3A 3C CC1A 1 3D 3A L2 L1 3D CC2 2 26A CC2 CC1 2 2 T2A T1A 1 COMP 2A T1C T3A T3C T2C OLR2 1 27A 81A SR 2 T3C T3A T1C T2C T1A T2A COMP 1 CB1 1 3E CB2 1 3F 3A 71A 73A 72A...

Page 11: ...ON FOR 12 HOURS BEFORE OPERATING THE SYSTEM FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN COMPRESSOR DAMAGE 4 FUSED DISCONNECT SWITCH OR CIRCUIT BREAKER TO BE PROVIDED BY END USER WITH RATING AS...

Page 12: ...CA1 1 2B 24VAC SR1 2 SR2 2 41A 39B 41B 38A 38B 39A 40B 40A TRANS1 SR2 1 12B 3B 12A 4B C2 PUMP DN SOLENOID RELAY C1 PUMP DN SOLENOID RELAY 17 C2 COOLING RELAY C1 COOLING RELAY YR2 PDSR2 YR1 PDSR1 C2 CO...

Page 13: ...ES FOR SSPS SWITCH TO CLOSE BEFORE STARTING THE UNIT 7 USE DISCONNECT TAB OR SPLICE ONLY WHERE EVER REQUIRED FOR EXTENSION OF ORIGINAL WIRE 8 REMOVE JUMPER FOR AI OPTION ROUTE AI WIRES FROM AHU MODELS...

Page 14: ...V 3PH 60Hz 380V 3PH 60Hz NOTE 1 NTB IS APPLICABLE FOR 380V 3PH 60Hz 2 FOR UNIT WITH ABOVE VOLTAGE CONNECT L2 OF TRANS TO NTB L1 TRANS2 5 3 F1 F3 460V 230V F2 F4 6 4 L3 TRANS2 CONNECTION APPLICABLE FOR...

Page 15: ...COMP 1 2 15 FR1 2B FR1 2A 54 AR1 1A 59 COMP2 ON 3B ATB FR2 1 17 44A ATB 2 41B 57 58 AR6 1B 60 AR7 FR2 44 COMP2 TRIP COMP2 OFF 61 AR7 1A UNIT ON AR1 1 FR2 2A COMP 2 45 17 FR2 2B 46 1B 2 SMOKE DETECTOR...

Page 16: ...all piping piping insulation and piping supports are properly installed 14 Connect the manifold gauge to suction and discharge line service valves 15 Prepare instruments required for checking voltage...

Page 17: ...tc Check mountings spring isolators rubber pads repair replace as necessary Run test compressors and check the amperage noise oil level pressure etc and correct them accordingly Check the thermostat c...

Page 18: ...ling fan cycling switch etc 1 Line disconnect switch open 2 Fuse removed or blown 3 Overload protector tripped 4 Control stuck in open position 5 Control off due to cold location 6 Wiring improper or...

Page 19: ...or replace 4 Improve air movement 1 Re adjust valve or replace with smaller valve 2 Clean valve from foreign particles replace if necessary 3 Determine reason and correct 4 Correct charges 1 Replace...

Page 20: ...Scroll 800 736 48 800 736 22 800 095 01 800 098 65 800 098 61 800 098 61 FAN MOTOR 800 545 68 800 545 68 800 545 68 800 555 06 800 555 06 800 555 06 CONDENSER FAN 800 224 23 800 224 23 800 224 23 800...

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