Zamil PS036, Installation, Operation & Maintenance Manual

Page 1: ...INSTALLATION OPERATION MAINTENANCE MANUAL SINGLE PACKAGED ROOF TOP AIR CONDITIONERS PS SERIES MODELS PS036 PS360 Part Number 800 213 04...

Page 2: ...ctions Start up inspection check list 12 Electrical data 13 17 Performex controller operation functions 18 19 Crankcase heater 19 Pump down control 19 Maintenance instructions Airflow adjustment 20 Cr...

Page 3: ...T DRIVE MOTOR MODEL DECODING 7 REFRIGERA TION CIRCUIT S SINGLE 14 OTHER OPTIONS N STANDARD UNIT I ANTI ICE U UVM V VOLT FREE CONTACT 13 PDS OPTION N NO PDS OPTION P PDS OPTION 1 2 BASIC 3 4 5 NOMINAL...

Page 4: ...G where the situation will result in personal injury CAUTION where personal injury might occur and ATTENTION where minor personal injury and or property dam age could happen Please understand and resp...

Page 5: ...base 2 That the terrain allows for drainage away from the unit 3 If the unit is to be roof mounted inspect the roof for load bearing capacity The roof should have sufficient structural strength to car...

Page 6: ...C D E PS180 120 120 115 250 90 PS215 120 120 115 250 90 PS240 120 120 115 250 90 PS300 120 120 115 250 90 PS360 120 120 115 250 90 A Clearance dimension from condenser coil B Clearance dimension from...

Page 7: ...ctric heater kit is installed in the unit at the supply air opening space CABLE SIZE All wiring should be in accordance with local and NEC standards Before making any connection check the electric pow...

Page 8: ...imensions in brackets are in inches 2 Service clearance should be 1200mm 4 feet on all sides 7 CONDENSATE DRAIN OUTLET BOTH ENDS MOUNTING HOLES 13 0 5 4 EACH K J 286 11 27 90 3 53 51 2 00 15 0 59 61 2...

Page 9: ...UNIT DIMENSIONS PS090 PS120 NOTE 1 All dimensions are in mm dimensions in brackets are in inches 2 Service clearance should be 1200mm 4 feet on all sides 8 SIDE VIEW SIDE VIEW FRONT VIEW TOP VIEW...

Page 10: ...UNIT DIMENSIONS PS180 NOTE 1 All dimensions are in mm dimensions in brackets are in inches 2 Service clearance should be 1200mm 4 feet on all sides 9 SIDE VIEW SIDE VIEW FRONT VIEW TOP VIEW...

Page 11: ...UNIT DIMENSIONS PS215 PS240 NOTE 1 All dimensions are in mm dimensions in brackets are in inches 2 Service clearance should be 1200mm 4 feet on all sides 10 SIDE VIEW SIDE VIEW FRONT VIEW TOP VIEW...

Page 12: ...UNIT DIMENSIONS PS300 PS360 NOTE 1 All dimensions are in mm dimensions in brackets are in inches 2 Service clearance should be 1200mm 4 feet on all sides 11 SIDE VIEW SIDE VIEW FRONT VIEW TOP VIEW...

Page 13: ...heater should be energized for 24 hours special attention should be taken to disable compressor contactor before energizing the unit 9 Expansion valve bulb is strapped properly at correct location app...

Page 14: ...GE FLA Max Min POWER SUPPLY V Ph Hz PS060 PS075 MODEL NUMBER DESCRIPTION MODELS PS060 PS075 105 55 55 19 6 10 4 10 4 208 230 3 60 380 3 60 4 WIRE 460 3 60 33 8 50 5 6 12 6 15 1 33 8 33 8 50 50 7 5 10...

Page 15: ...6 24 6 30 30 10 12 12 6 15 1 24 6 24 6 30 30 15 20 18 8 25 1 28 6 36 5 30 40 FM each HP Horse Power FM Fan Motor Condenser BM Blower Motor FLA Full Load Amps RLA Rated Load Amps LRA Locked Rotor Amps...

Page 16: ...0 4 60 60 15 20 22 8 30 4 50 4 55 6 60 60 25 30 38 45 6 65 1 74 6 70 80 42 9 50 7 5 10 9 4 12 6 42 9 42 9 50 50 10 12 12 6 15 1 42 9 42 9 50 50 15 20 18 8 25 1 42 9 42 9 50 50 25 30 31 4 37 7 47 3 55...

Page 17: ...0 123 1 150 7 5 10 18 8 25 1 123 1 123 1 150 150 10 12 25 1 30 1 123 1 123 1 150 150 15 20 37 7 50 2 123 1 123 1 150 150 25 30 62 8 75 3 123 1 123 1 150 150 127 2 150 7 5 10 18 8 25 1 127 2 127 2 150...

Page 18: ...12 25 1 30 1 168 7 168 7 225 225 15 20 37 7 50 2 168 7 168 7 225 225 25 30 62 8 75 3 168 7 168 7 225 225 35 40 87 9 100 4 168 7 168 7 225 225 181 2 225 10 12 25 1 30 1 181 2 181 2 225 225 15 20 37 7...

Page 19: ...ontinuously or stage with the compressor heaters PROTECTION The PerformexTM Controller will provide the following protection 1 Compressor high pressure protection option 2 Compressor low pressure prot...

Page 20: ...essor 2 high pressure trip or contact open not applicable for single compressor units E10 Compressor 1 low pressure trip E11 Compressor 2 low pressure trip not applicable for single compressor units C...

Page 21: ...recommended once in a year to prevent bacteria growing under the coil BELT TENSION TESTING PROCEDURE INSTRUCTION Applicable for PS075 PS360 only To determine the lbs force required to tension a drive...

Page 22: ...8 3 4 1 1 8 1 1 2 1 7 8 2 2 3 8 MAXIMUM 5 8 7 8 1 1 8 1 5 8 2 1 8 2 5 8 2 7 8 3 3 8 BELTS DEFLECTION FORCE LBS TYPICAL HIGH AND LOW VOLTAGE FIELD WIRING CONNECTIONS 21 B G GROUND FIELD WIRING N NEUTR...

Page 23: ...t Check for rusted paint Check all temperature pressure readings as applicable and satisfy the operation performance Run test all motors and check the amperage Grease oil as required Check vibration i...

Page 24: ...if necessary 3 Clean it 4 Verify the reason and correct it 5 Check and replace it 6 Check and replace it 1 Power off Blown fuse 2 Faulty field wiring 3 Loose connections 4 Defective thermostat 1 Batte...

Page 25: ...ason and correct it refer to symptom for low suction pressure 3 Adjust the fan cycling 4 Adjust the thermostat setting 5 Verify the reason and correct it refer to symptom for cooling coil ice up 6 Ver...

Page 26: ...IAGRAM MODELS PS036 PS075 Single compressor units POWER SUPPLY 208 230V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel f...

Page 27: ...NSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR ITS...

Page 28: ...DIAGRAM MODELS PS036 PS075 Single compressor units POWER SUPPLY 380V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for...

Page 29: ...ETECTOR TRANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE...

Page 30: ...DIAGRAM MODELS PS036 PS075 Single compressor units POWER SUPPLY 460V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for...

Page 31: ...RANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR IT...

Page 32: ...DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS090 PS120 Dual compressor units POWER SU...

Page 33: ...LENOID SSPS SOLID STATE PROTECTIVE SYSTEM SD SMOKE DETECTOR TRANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATIO...

Page 34: ...C WIRING DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS090 PS120 Dual compressor units...

Page 35: ...NOID SSPS SOLID STATE PROTECTIVE SYSTEM SD SMOKE DETECTOR TRANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION...

Page 36: ...G DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS090 PS120 Dual compressor units POWER...

Page 37: ...NOID SSPS SOLID STATE PROTECTIVE SYSTEM SD SMOKE DETECTOR TRANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION...

Page 38: ...DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS180 PS240 Dual compressor units POWER SU...

Page 39: ...ANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C...

Page 40: ...G DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS180 PS240 Dual compressor units POWER...

Page 41: ...S TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR...

Page 42: ...G DIAGRAM NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for exact wiring diagram MODELS PS180 PS240 Dual compressor units POWER...

Page 43: ...S TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR...

Page 44: ...DIAGRAM MODELS PS300 PS360 Dual compressor units POWER SUPPLY 208 230V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel fo...

Page 45: ...ANS TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C...

Page 46: ...G DIAGRAM MODELS PS300 PS360 Dual compressor units POWER SUPPLY 380V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for...

Page 47: ...S TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR...

Page 48: ...G DIAGRAM MODELS PS300 PS360 Dual compressor units POWER SUPPLY 460V 3Ph 60Hz NOTE 1 Refer to next page for legend notes wiring diagram for optional items 2 Refer to unit control box inside panel for...

Page 49: ...S TRANSFORMER T STAT THERMOSTAT UVM UNDER VOLTAGE MONITOR FIELD WIRING DISCONNECT TAB 1 4 SPLICE CLOSED END TERMINAL BLOCK OR TERMINATION POINT _ _ _ NOTES 1 ANY WIRE REPLACEMENT SHOULD BE OF 900 C OR...

Page 50: ...0H PS090M PS090F PS100H PS100M PS100F COMPRESSOR 80067423 80067424 80067425 80068405 80068409 80068408 80068406 80068409 80068409 FAN MOTOR 80054402 80054402 80054402 80054568 80054568 80054568 800545...

Page 51: ...COMPRESSOR 80067436 80067437 80067438 80067417 80067418 80067419 80067470 80067471 80067472 FAN MOTOR 80054568 80054568 80054568 80054568 80054568 80054568 80054568 80054568 80054568 BLOWER MOTOR STA...