ZANOLLI SYNTHESIS 06/40V GAS, Installation, Use And Maintenance Manual

Page 1: ...l convection oven Installation use and maintenance manual DR ZANOLLI s r l Via Casa Quindici 22 37066 Caselle di Sommacampagna Verona Italy Tel 39 045 8581500 r a Fax 39 045 8581455 Web www zanolli it...

Page 2: ...anolli s r l Via Casa Quindici 22 37066 Caselle di Sommacampagna VR Tel 39 0458581500 Fax 39 0458581455 VAT N IT00213620230 Synthesis 06 40V gas English manual cod SY0640 G D UK 12 rev 0 1 del 09 07 2...

Page 3: ...S 13 4 6 ELECTRICAL CONNECTION 13 4 7 CONNECTING THE GAS 14 4 8 EXHAUST PRODUCED BY COMBUSTION 14 4 9 CHECKING BEFORE STARTING WORK 17 5 OPERATION 18 5 1 CONTROL PANEL 18 5 2 FUNCTIONAL STATES OF THE...

Page 4: ...ANING OF EXTERNAL PARTS 29 7 3 CLEANING THE BAKING CHAMBERS 30 8 MAINTENANCE 31 8 1 ERROR INDICATOR 31 8 2 SAFETY THERMOSTAT 31 8 3 REPLACE BATTERY 32 8 4 ADJUSTMENT TO DIFFERENT GAS TYPE 33 8 4 1 Rep...

Page 5: ...ion system enable an excellent and uniform baking In fact the flow of hot air surrounds the product removing the barrier of colder air that normally insulates it This ensures an uniform distribution o...

Page 6: ...and easily consulted If the appliance is transferred to another user this manual must be kept with it The appliance cannot be considered complete and safe without its manual Please take note of the co...

Page 7: ...lts from the appliance itself Charter 8 gives all information necessary for periodic or extraordinary maintenance e g repairing or replacing parts of the equipment In this chapter you can also find a...

Page 8: ...009 142 CE gas appliances 2004 108 CE electromagnetic compatibility 2006 95 CE low voltage 3 3 FORESEEN RANGE OF USE The gas conveyor oven mod Synthesis 06 40V is designed to cook pizza or similar pro...

Page 9: ...e without plague Cable length 2 m Wire section 1 5 mm 2 Burner type Aspirated Type II2H3 Injectors diameter according to gas and pressure G20 20 mbar 1 55 mm G25 25 mbar 1 55 mm G25 20 mbar 1 55 mm G3...

Page 10: ...0 554 m 3 h Consumption G30 0 352 Kg h Consumption G31 0 350 Kg h Flue connection Type A1 Air exchange 31 m 3 h Flame control Electronic without pilot Safety time 5 s Flame ignition Hot surface Baking...

Page 11: ...damage If damage has occurred have it noted on the receipt which must be signed by the driver Once the equipment has been unpacked check that it has not suffered damage Also check that all the dissem...

Page 12: ...of gas equipment During the installation care must be taken to avoid obstructing the cooling vents and the air intakes for combustion air built into the oven When dealing with gas equipment the room...

Page 13: ...equired by the apparatus itself see Tab 3 1 The appliances are supplied with an electric connection with ground earth cable for connecting the appliance to the power grid according to the supply requi...

Page 14: ...the equipment has been calibrated corresponds to the type and the pressure of the gas that is available This is indicated on the initial regulation label applied to the identification plate Should th...

Page 15: ...at input simply sum the power of each single unit The area in which the units will be housed must have at least two permanent apertures leading directly through its walls leading into the open air one...

Page 16: ...mm 06 40V gas 330 720 1160 490 930 1370 51 665 1105 435 875 1315 425 55 G ENTRY POINT FOR POWER SUPPLY H ENTRY POINT FOR GAS S COMBUSTION FUMES EXHAUST Fig 5 1 Connection for electrical and gas suppl...

Page 17: ...s disassembled parts have been assembled check the power cable check that the control panel is working check the integrity of the jointing for gas supply and exhaust tubes check that the apertures for...

Page 18: ...Synthesis 06 40V GAS 5 OPERATION 5 1 CONTROL PANEL Oven on off key Parameter value decrease key Programme access key Parameter value increase key Conveyor start stop key Automatic switching on off ke...

Page 19: ...icates OFF the current time and the day and time the oven will next be automatically switched on where A current hour B current minute C day time minute the oven will be automatically switched on The...

Page 20: ...ally and adjusts according to the operating conditions in the Max Min or positions indicated on the display 5 3 2 Cooking time adjustment The desired cooking time is set directly by the user and is di...

Page 21: ...to enter the programming mode and move from one parameter to the next A horizontal line flashes below the parameter being programmed To change the value use the keys to increase and to decrease By ke...

Page 22: ...an be adjusted using the keys and Then confirm by pressing the key and move to the next data After setting day month year hour and minutes press the key to program the current day of the week Fig 3 ap...

Page 23: ...ng the buttons to increase and decrease you set the value Fig 4 If you want the oven does not turn on a specific day eg closing day during the time setting select Off lying between the 23 and 00 using...

Page 24: ...f the temperature measured by probe 1 exceeds 350 C or if the probe breaks the temperature value on the display is replaced by the flashing words OVER 1 and the alarm sounds intermittently The alarm c...

Page 25: ...nnel are required to reset the functions of the oven 5 6 5 FAN If the pressure regulator fails for 5 consecutive seconds when the fan is on the temperature value on the display is replaced by the flas...

Page 26: ...having pressed the reset button the oven fails to turn on check the gas connection for inst if the valve on the feeding pipe is open and that the flame detector is in contact with the flame while lig...

Page 27: ...of the fan After 20 seconds the message appears on the display Flames and activates the audible signal 6 1 2 Settings and start cooking Select the desired cooking time by pressing the push button the...

Page 28: ...2 GENERAL DIRECTIONS FOR A SATISFACTORY BAKING For food products in general it is hardly possible to state a definite baking temperature and time due to the wide variability of their characteristics...

Page 29: ...will damage the glasses and the stainless steel surfaces As a rule it is advisable to clean the removable parts before the food residues get dry Cleaning of the drawers of entry and exit should be per...

Page 30: ...imum aperture Lift the wire mesh conveyor belt from both ends and remove it in the direction of the controls Open the side hatch making sure to wear a pair of heavy duty gloves to avoid getting scratc...

Page 31: ...detect various malfunctions for details see 5 6 8 2 SAFETY THERMOSTAT If the chamber temperature exceeds 500 C the safety thermostat is activated and closes the gas valve The safety thermostat is rese...

Page 32: ...ease follow carefully the steps listed below switch off the oven and disconnect it from the main power remove the guards of the electronic panel replace the old battery with a new one connect the oven...

Page 33: ...imum power 3 removal of the old data label and application of the new one Carefully perform all a m steps as only in this way the baking oven can be considered safe 8 4 1 Replacement of burner injecto...

Page 34: ...e otherwise proceed with the regulation through the hexagon A key 10 Fig 2 4 Wait until the oven ports on the phase of the minimum and adjust the pressure of the minimum through the screw B screwdrive...

Page 35: ...MAINTENANCE 35 Synthesis 06 40V GAS Fig 10 1 Wiring diagram for synthesis 06 40V gas 230 Vac 1 N 50 60Hz...

Page 36: ...n order to simplify troubleshooting and possible replacement of damaged parts we give below a list of spare parts exploded drawings and figures with references to each party listed The exploded drawin...

Page 37: ...nd Panel carter CART0278 14 Carter commands CART0277 15 Base carter commands CART0276 16 Conveyor extension exit side CARP1880 17 Baking tin frame conveyor exit CARP1877 18 Pallet Conveyor CARP1885 19...

Page 38: ...MAINTENANCE 38 Synthesis 06 40V GAS FIG 10 2 Exploded view Synthesis 06 40V gas components of carpentry...

Page 39: ...MAINTENANCE 39 Synthesis 06 40V GAS FIG 10 3 Exploded view Conveyor Synthesis 06 40V gas...

Page 40: ...Thermostat ELET0156 Toroidal Transformer for Display Card ELET0212 Base board ELET0155 Display Card ELET0213 Electronic board Conveyor TERM0049 Thermocouple PT1000 11 65V FIG 10 4 ELET0003 Transforme...

Page 41: ...LTR0004 Filter fan cooling MOTO0034 Fan motor 50 Hz MOTO0077 Fan motor 60 Hz PANN0379 Serigraph Panel ELET0153 Push button FIG 10 5 VENT0025 Grid Security fan cooling VENT0024 Fan cooling ELET0130 Hon...

Page 42: ...me electrode 3 CARP1890 Complete nozzle pipe METHANE GPL ELET0410 Ignition electrode 1 GASI0060 Gas valve 50 Hz ELET0135 Transformer for gas unit ELET0483 Modulating coil connector for solenoid valve...

Page 43: ...the following materials stainless steel painted steel aluminized sheet glass ceramic material rock wool and electrical parts For the purposes of demolition therefore the materials have to be separated...

Page 44: ...DECLARATION OF CONFORMITY 44 Synthesis 06 40V GAS 10 DECLARATION OF CONFORMITY...