AE0ZP0EC - AC-0 SSL SENSORED - User Manual
Page - 3/100
Contents
1
INTRODUCTION ...................................................................................................................6
2
SPECIFICATION ...................................................................................................................7
2.1
Technical specifications..............................................................................................7
2.2
Block diagram .............................................................................................................7
3
SPECIFICATION FOR THE INPUT DEVICES FILLING UP THE INSTALLATION KIT.......8
3.1
Microswitches .............................................................................................................8
3.2
Accelerator unit...........................................................................................................8
3.3
Other analog control unit ............................................................................................9
3.4
Analog motor thermal sensor input .............................................................................9
3.5
Speed feedback..........................................................................................................9
4
INSTALLATION HINTS.......................................................................................................10
4.1
Material overview......................................................................................................10
4.1.1
Connection cables ......................................................................................10
4.1.2
Contactors...................................................................................................10
4.1.3
Fuses ..........................................................................................................10
4.2
Installation of the hardware.......................................................................................11
4.2.1
Positioning and cooling of the controller .....................................................11
4.2.2
Wirings: power cables.................................................................................11
4.2.3
Wirings: CAN connections and possible interferences ...............................12
4.2.4
Wirings: I/O connections .............................................................................14
4.2.5
Connection of the encoder..........................................................................14
4.2.6
Main contactor and key connection ............................................................15
4.2.7
Insulation of truck frame..............................................................................15
4.3
Protection and safety features ..................................................................................15
4.3.1
Protection features......................................................................................15
4.3.2
Safety Features...........................................................................................16
4.3.3
Passive emergency cell ..............................................................................16
4.4
EMC..........................................................................................................................17
5
OPERATIONAL FEATURES ..............................................................................................20
5.1
Diagnosis ..................................................................................................................20
6
DESCRIPTION OF THE CONNECTORS............................................................................22
6.1
Connectors of the logic – Traction configuration ......................................................22
6.1.1
Standard version with Encoder ...................................................................22
6.1.2
MDI PRC version with Encoder ..................................................................24
6.2
Connectors of the logic – Pump configuration ..........................................................26
6.3
Description of power connections.............................................................................28
7
DRAWINGS .........................................................................................................................29
7.1
Mechanical drawing ..................................................................................................29
7.2
Connection drawing – Traction configuration ...........................................................30
7.2.1
Standard version with Encoder ...................................................................30
7.2.2
MDI-PRC Version with Encoder..................................................................31
7.3
Connection drawing – Pump configuration ...............................................................32
8
ONE SHOT INSTALLATION PROCEDURE .......................................................................33
8.1
Traction configuration ...............................................................................................33
8.1.1
Sequence for Ac traction Inverter setting....................................................34
8.2
Pump configuration...................................................................................................35
8.2.1
Sequence for Ac pump Inverter setting.......................................................35
