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ADBZP0AB - CAN TILLER - User Manual 

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installation and connection solutions. Furthermore, ZAPI is available to 
develop new SW or HW solutions to improve the safety of the machine, 
according to customer requirements. 
Machine manufacturer holds the responsibility for the truck safety features 
and related approval. 

3.4 EMC 

 

U

 

EMC and ESD performances of an electronic system are strongly 
influenced by the installation. Special attention must be given to the 
lengths and the paths of the electric connections and the shields. This 
situation is beyond ZAPI's control. Zapi can offer assistance and 
suggestions, based on its years experience, on EMC related items. 
However, ZAPI declines any responsibility for non-compliance, 
malfunctions and failures, if correct testing is not made. The machine 
manufacturer holds the responsability to carry out machine validation, 
based on existing norms (EN12895 for industrial truck; EN50081-2 for other 
applications). 

EMC stands for Electromagnetic Compatibility, and it represents the studies and 
the tests on the electromagnetic energy generated or received by an electrical 
device. 
So the analysis works in two directions: 
 
1)  The study of the 

emission

 problems, the disturbances generated by the 

device and the possible countermeasure to prevent the propagation of that 
energy; we talk about “conduction” issues when guiding structures such as 
wires and cables are involved, “radiated emissions” issues when it is studied 
the propagation of electromagnetic energy through the open space. In our 
case the origin of the disturbances can be found inside the controller with the 
switching of the mosfets which are working at high frequency and generate 
RF energy, 

but wires and cables have the key role to propagate the 

disturbs because they works as antennas

, so a good layout of the cables 

and their shielding can solve the majority of the emission problems. 

 
2)  The study of the 

immunity

 can be divided in two main branches: protection 

from electromagnetic fields and from electrostatic discharge. 
The 

electromagnetic immunity

 concern the susceptibility of the controller 

with regard to electromagnetic fields and their influence on the correct work 
made by the electronic device. 
There are well defined tests which the machine has to be exposed to. 
These tests are carried out at determined levels of electromagnetic fields, to 
simulate external undesired disturbances and verify  the electronic devices 
response. 

 
3)  The second type of immunity, 

ESD

, concerns the prevention of the effects of 

electric current due to excessive electric charge stored in an object. In fact, 
when a charge is created on a material and it remains there, it becomes an 
“electrostatic charge”; ESD happens when there is a rapid transfer from a 

Summary of Contents for CAN TILLER

Page 1: ...ECTRONIC OLEODYNAMIC INDUSTRIAL EQUIPMENTS CONSTRUCTION Via Parma 59 42028 POVIGLIO RE ITALY Tel 39 0522 960050 r a Fax 39 0522 960259 e mail zapi zapispa it web www zapispa it EN User Manual CAN TILL...

Page 2: ...hanges or improvements to its products at any time and without notice The present publication reflects the characteristics of the product described at the moment of distribution The publication theref...

Page 3: ...3 2 3 Insulation of truck frame 10 3 3 Protection and safety features 10 3 3 1 Protection features 10 3 3 2 Safety Features 10 3 4 EMC 11 4 DESCRIPTION OF THE CONNECTORS 13 4 1 A connector Molex Minif...

Page 4: ...nd sending them to other Can network s nodes via Can Bus Twelve digital inputs at 24 V 12 V Four analog inputs with potentiometer s output in the 0 5 V range or 0 12 V range Two inputs which can be us...

Page 5: ...V Input impedance 4 25 kohm 0 3 kohm Input impedance 7 4 kohm 0 4 kohm only for DI4 and DI5 DI12 AI5 Commutation threshold 5 V 0 5 V Input impedance 47 3 kohm 2 4 kohm DI13 AI6 Commutation threshold O...

Page 6: ...nd NPOT CAN 12 The potentiometer supply available are 12 V or 5 V the maximum load current provided by the internal voltage regulator is 100 mA so the minimum load is 47 PPOT 5 V 120 PPOT 12 V The sta...

Page 7: ...g choice of cables or other parts could lead to failures misbehaviour bad performances 3 1 1 Connection cables For the auxiliary connections use cables of 0 5 mm section 3 1 2 Fuses Use a 10 A Fuse fo...

Page 8: ...system to disturbances a good choice would be to use a cable with a shield connected to the frame of the truck Sometimes it is sufficient a simple double wire cable or a duplex cable not shielded In...

Page 9: ...pump motor controller and a third module works with less current the best way to deal this configuration is to create a common ground point star configuration U Correct Layout Note Module 1 power Mod...

Page 10: ...ity between the starting point and the end of a signal wire For information about the mating connector pin assignment see the paragraph description of the connectors 3 2 3 Insulation of truck frame U...

Page 11: ...prevent the propagation of that energy we talk about conduction issues when guiding structures such as wires and cables are involved radiated emissions issues when it is studied the propagation of el...

Page 12: ...b and work on it B SHIELDING enclosing contactor and controller in a shielded box using shielded cables C LAYOUT a good layout of the cables can minimize the antenna effect cables running nearby the t...

Page 13: ...th analog input A14 BATT Batt short circuit to CNB 5 A15 COMMON Positive of all the digital inputs A16 BATT Batt 4 2 B connector Molex Minifit 6 pins B1 CAN LOW Low level CAN BUS voltage I O B2 BATT B...

Page 14: ...Page 14 18 ADBZP0AB CAN TILLER User Manual 5 DRAWINGS 5 1 Mechanical drawing Controller is available in two versions B C connector Molex Minifit Jr 0 right 5566 B C connector Molex Minifit Jr 90 5569...

Page 15: ...ADBZP0AB CAN TILLER User Manual Page 15 18 It is also possible to have the card inside an encapsulating resin case A A...

Page 16: ...Page 16 18 ADBZP0AB CAN TILLER User Manual 5 2 Functional drawing...

Page 17: ...number Description C12404 Connector 16 pos Receptacle Housing Dual Row P N 0039012160 C12359 Connector 6 pos Receptacle Housing Dual Row P N 0039012060 C12414 Connector 8 pos Receptacle Housing Dual...

Page 18: ...or any problem that arises from wiring methods that differs from information included in this Manual During periodic checks if a technician finds any situation that could cause damage or compromise sa...

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