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5.5 SEQUENCE FOR SEM 2 TRACTION SETTINGS.
When the Key Switch is Closed, if no Alarms or Errors are present, the Console Display
will be showing the Standard Zapi Opening Display.
If the chopper is not Configured to your requirements, follow the Sequence detailed on
Page 20. Remember to re-cycle the Key Switch if you make any changes to the chop-
per’s Configuration. Otherwise follow the sequence detailed below :
1) Select the Options required. (Page 19).
2) Select and set the Battery Voltage.
3) Confirm correct installation of all wires. Use the Console’s TESTER function to
assist.
4) Perform the accelerator signal aquisition procedure using the Console “PROGRAM
VACC”. Procedure is detailed on Page 36.
5) Set the TRACTION IMAX Current, taking into account any Boost requirements.
Use Table on Page 23.
6) Set the Acceleration Delay requirements for the machine. Test the parameters in
both directions.
7) Set the CREEP level starting from level 0. The machine should just move when the
accelerator microswitch is closed. Increase the Level accordingly.
8) Set the Speed Reductions as required. Make adjustments to CUTBACK SP.1, 2, 3.
Check the performance with the accelerator pedal totally depressed. If the machine
is a forklift, check the performance with and without load.
9) RELEASE BRAKING. Operate the machine at full speed. Release the accelerator
pedal. Adjust the level to your requirements. If the machine is a forklift, check the
performance with and without load.
10) INVERSION BRAKING. Operate the machine at 25% full speed. Whilst travelling
INVERT the Direction Switch. Set a soft Level of Inversion Braking. When satisfac-
tory, operate the machine at Full Speed and repeat. If the machine is a Forklift,
repeat the tests and make adjustments with and without load. The unladen full
speed condition should be the most representative condition.
11) PEDAL BRAKING (If used). Operate the machine at full Speed. Press the Pedal
Brake. Set braking level to your requirements.
12) Set MAX SPEED FORW.
13) Set MAX SPEED BACK (Reverse).
14) Set the NOM FIELD CURR. (Nominal Field Current) of the drive motor making
reference to information given on the motor nameplate.
15) Set WEAK DROPOUT (Field Weakening Drop Out Level) according to the require-
ments of the application.
16) If used , set the levels of SEAT MICRO DELAY, HYDRO TIME, BACKING TIME,
BACKING SPEED, to levels as required.
Parameters are described in Page 21.
