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2.2 Fans

The ComfoAir XL series consists of directly driven, 
energy-saving EC fans with backward-curved blades. 
These fans achieve an energy saving of more than 
25 % compared to conventional AC fans. These fans 
are mounted vibration-free onto a mounting bracket. 
This obviates the need for flexible sleeves to ensure 
a vibration-free connection of the air ducts.

Error message

An alarm function is included in the control board as 
standard. This alarm function is activated if a fan 
fails. The error message can also be activated by 
measuring the pressure difference via the supply air 
filter if desired. 

2.3 High-performance plate heat 

exchanger 

The HR cross-counterflow heat exchanger (HR plate 
heat exchanger) is made of high-grade aluminium 
and has a thermal efficiency of approx. 90 % 
depending on the outside temperature and the air 
humidity in the rooms. The exchanger is corrosion-
free and resistant to seawater and can be fully 
recycled. 

Benefits of a high-performance plate heat exchanger:

■ 

No wear

■ 

Easy to maintain

■ 

100 % separate air streams 

■ 

Low risk of contamination

Extract

air

Supply air

Exhaust 

air

Outside air

Frost protection

Under certain circumstances, condensate can freeze. 
To prevent this, frost protection is incorporated. This 
shuts down the supply fan when there is a risk of 
frost and can deactivate it for a short period.

2.4 Siphon 

A siphon is installed to remove condensate that 
forms in the plate heat exchanger. 
An external diaphragm siphon must be connected to 
remove the condensate that forms on the cooler. The 
siphon can be kept frost-free by using an insulated 
ribbon heating element. The contact for supply and 
control can be set in the software.  

2.5 Bypass

ComfoAir XL is equipped with a 100 % bypass. The 
control unit of the ComfoAir XL automatically brings 
the bypass valve to the closed and open positions. 
This bypass is located near the heat exchanger and 
is controlled by a counter-rotating bypass valve, 
which is controlled automatically by a servo motor. 
When the bypass valve opens, the extract air flows 
around the high-performance plate heat exchanger 
and no thermal transfer takes place. The filter system 
continues to work, however. In this way, it is possible 
to use what is referred to as 'free cooling' or night 
ventilation in the evening and during the night. 

Please also refer to the block diagram in chapter 1, 
section 4 for details of bypass operation.

Open/closed or modulating bypass

ComfoAir XL can be equipped with an open/closed 
or modulating bypass. The servomotor regulates the 
modulating bypass and ensures that the temperature 
of the supply air is constant. This is particularly 
important when the unit has a cooling battery. 

2.6 Filter

Two types of filters are available for filtering the 
supply and exhaust air flows: one cellular filter and a 
bag filter. The supply air flow is equipped with a F7 
filter as standard, the exhaust air flow is equipped 
with a G4 filter. With the newly developed filter 
clamps, the filters are mounted onto the filter frame, 
which minimises leaks. The units are equipped with a 
filter monitor as standard. This is achieved with 
pressure sensors that measure the resistance via a 
filter to issue dirt notification.

Summary of Contents for ComfoAir XL Series

Page 1: ...Cooling Filtering Heating Ventilation Technical documentation ComfoAir XL 800 6000 The latest generation of ventilation units with heat recovery...

Page 2: ...d be delighted to support you Detailed recommendations based on a special operating point with price details Support in the project draft and implementation Instructions on ventilation systems Telepho...

Page 3: ...s 8 2 9 Design 9 3 Control unit 10 3 1 Controller 10 3 2 Supply 10 4 Quick selection 11 4 1 Coding 11 4 2 Selection schematic 11 4 3 Selection chart 12 5 Dimensions and weight 14 5 1 Indoor installati...

Page 4: ...fic fan output is less than 0 34 W m h 1 3 ComfoAir XL series and options The ComfoAir XL series is available in a variety of versions and with numerous options The focus was placed on the smallest po...

Page 5: ...5 1 4 Block diagram Filter Heater Cooler Heat exchanger Fan Temperature sensor Bypass Flap ODA Outside air EHA Exhaust air ETA Extract air SUP Supply air...

Page 6: ...han 3 An overview of the specifications is provided below Feature Class Mechanical strength 2A Internal leak at 400 Pa 3 of the nominal volume External leak at 400 Pa 3 of the nominal volume Thermal i...

Page 7: ...condensate that forms on the cooler The siphon can be kept frost free by using an insulated ribbon heating element The contact for supply and control can be set in the software 2 5 Bypass ComfoAir XL...

Page 8: ...heat exchanger and can be used as a frost protection system The preheater is calculated on the basis of the water glycol medium to prevent the battery from freezing Post heater The post heater increas...

Page 9: ...Metal support frame ComfoAir XL is equipped with the following components as standard for mounting outdoors G Support frame made of galvanised metal H Coated metallic cover I Two droplet catchers Opt...

Page 10: ...elay Generation of summer night cooling via digital input Compatible with fire alarm system via digital input Summer night cooling activation via an external signal Frost protection for the high perfo...

Page 11: ...r BF Bag filter I Indoor installation O Outdoor installation B Bypass open closed BM Bypass modulating R Right handed version L Left handed version CFE Counterflow plate heat exchanger Product type de...

Page 12: ...ng to NEN 5138 2004 COLD RECOVERY Outside air conditions C RH Extract air conditions C RH Temperature efficiency perceptible performance PREHEATER Air volume m s Air volume m h Temperature distributio...

Page 13: ...1 79 8 79 6 79 8 79 6 28 60 28 60 28 60 28 60 28 60 28 60 24 55 24 55 24 55 24 55 24 55 24 55 79 3 79 6 79 2 79 2 78 9 79 2 0 22 0 42 0 56 0 92 1 22 1 67 800 1500 2200 3300 4400 6000 60 40 60 40 60 40...

Page 14: ...68 875 x 395 310 340 ComfoAir XL 2200 2514 700 1500 612 x 612 450 600 ComfoAir XL 3300 2514 1050 1500 962 x 612 600 750 ComfoAir XL 4400 2514 1400 1500 1312 x 612 750 900 ComfoAir XL 6000 2514 1750 15...

Page 15: ...ComfoAir XL 2200 2514 700 1500 612 x 612 560 750 ComfoAir XL 3300 2514 1050 1500 962 x 612 730 920 ComfoAir XL 4400 2514 1400 1500 1312 x 612 900 1090 ComfoAir XL 6000 2514 1750 1500 1662 x 612 1070...

Page 16: ...6 6 Technical data 6 1 Technical data ComfoAir XL 800 Specific fan power pressure loss and sound level Supply air max line Extract air max line Cooler supply air pre heater and post heater Sound level...

Page 17: ...m3 h P Pa 125 Hz dB 250 Hz dB 500 Hz dB 1000 Hz dB 2000 Hz dB 4000 Hz dB LwA dB A 1 363 52 56 8 46 2 37 5 38 0 31 8 22 4 45 2 625 150 60 6 52 4 43 0 42 6 36 1 27 8 49 3 818 260 64 9 59 3 49 2 47 9 40...

Page 18: ...18 6 2 Technical data ComfoAir XL 1500 Specific fan power pressure loss and sound level Supply air max line Extract air max line Cooler supply air pre heater and post heater Sound level...

Page 19: ...3 h P Pa 125 Hz dB 250 Hz dB 500 Hz dB 1000 Hz dB 2000 Hz dB 4000 Hz dB LwA dB A 1 881 86 61 0 59 5 55 2 49 6 45 9 37 6 57 2 1119 139 61 8 61 7 57 4 51 5 47 6 39 6 59 3 1528 260 63 7 66 6 62 3 55 8 51...

Page 20: ...20 6 3 Technical data ComfoAir XL 2200 Specific fan power pressure loss and sound level Supply air max line Extract air max line Cooler supply air pre heater and post heater Sound level...

Page 21: ...3 h P Pa 125 Hz dB 250 Hz dB 500 Hz dB 1000 Hz dB 2000 Hz dB 4000 Hz dB LwA dB A 1 986 50 60 1 63 6 49 5 49 3 41 4 33 8 57 2 1498 116 65 3 66 0 59 7 58 0 49 4 42 2 63 3 2187 247 72 4 69 3 73 4 69 6 60...

Page 22: ...22 6 4 Technical data ComfoAir XL 3300 Specific fan power pressure loss and sound level Supply air max line Extract air max line Cooler supply air pre heater and post heater Sound level...

Page 23: ...h P Pa 125 Hz dB 250 Hz dB 500 Hz dB 1000 Hz dB 2000 Hz dB 4000 Hz dB LwA dB A 1 1788 73 64 5 64 6 59 3 49 2 46 6 38 3 60 2 2623 158 66 4 72 4 67 4 56 5 53 0 45 4 68 3 3334 255 68 0 79 1 74 4 62 7 58...

Page 24: ...24 6 5 Technical data ComfoAir XL 4400 Specific fan power pressure loss and sound level Supply air max line Extract air max line Cooler supply air pre heater and post heater Sound level...

Page 25: ...h P Pa 125 Hz dB 250 Hz dB 500 Hz dB 1000 Hz dB 2000 Hz dB 4000 Hz dB LwA dB A 1 2228 64 65 4 59 1 53 4 49 9 47 3 37 2 57 2 3261 137 74 2 77 7 67 8 64 8 63 1 55 9 73 3 4453 256 75 3 83 7 72 6 69 9 69...

Page 26: ...26 6 6 Technical data ComfoAir XL 6000 Specific fan power pressure loss and sound level Supply air max line Extract air max line Cooler supply air pre heater and post heater Sound level...

Page 27: ...3 h P Pa 125 Hz dB 250 Hz dB 500 Hz dB 1000 Hz dB 2000 Hz dB 4000 Hz dB LwA dB A 1 3105 67 70 6 72 0 60 4 56 6 52 5 42 2 66 2 4592 146 75 4 78 8 68 2 65 1 61 2 51 9 73 3 5899 242 79 6 85 4 75 1 72 8 6...

Page 28: ...basis of the ventilation requirement in the room If the CO2 concentration is high the ventilation stage is increased automatically If the CO2 concentration is low the ventilation stage is reduced aut...

Page 29: ...bH Sales International Almweg 34 77933 Lahr Germany T 49 7821 586 392 F 49 7821 586 406 sales international zehndergroup com www international zehnder systems com Z_SI_V0414_CSY_DAS_ComfoAirXL en subj...

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