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3. START UP 

Ensure that the dryer is by

passed, or there is no load on the cooler. Switch on the main electrical isolation switch (if present). The 

control panel will show the message OFF, indicating that the line and control voltages are available. 

Start sequence 

The dryer will initially start by pressing and holding the ON/OFF button for 1 second. The start sequence will progress only if there are no 
active alarms. The compressor motor will start AFTER 120 SECONDS. The fan motor will start simultaneously with the compressor. 

Stop sequence 

The dryer can be stopped locally from the control panel. After having pressed the ON/OFF switch for 1 second, the compressor and the 
fan motor will continue running for an additional 10 seconds in order to re-balance the internal pressures. The dryer can also be stopped 
due to an alarm or energy saving condition (ESA or ES2). Any alarm will de

energize the compressor though the fan motor may still be 

running , it depends on the type of alarm (see Display indications chapter). If the shutdown is due to an alarm, a message will blink on 
display indicating the reason for the shutdown. Energy saving condition (ESA or ES2) occurs when the dew point stands below the set 
value for a long time in order to save energy and avoid heat exchanger freezing. This situation can happen when ambient temperature 
is low and there is no compressed air load. 

Energy Saving System  

A patented 3-layer (air / glycol / freon) heat exchanger allows the dryer to utilize the full power of the refrigeration system. Maximizing 
the efficiency by storing the surplus energy in the glycol. The result is that at partial load the microprocessor can swich off the 
refrigerant system for significant periods of time while the glycol circulation system (always running) ensures a constant dew point. 
Under standard load conditions, the refrigerant circuit is turned on 100% of the time. No load conditions result in about 5% usage only. 

 

3.1 CONTROL PANEL 

The dryers are provided with an electronic control system. All adjustments and resets can be performed by means of the digital 
panel located on the front of the dryer. 
The control panel is composed of 5 keys (ON/OFF, TEST, SET, DOWN and UP) and a 3 digit display, with three signalling LEDs 
indicated by icons (PIC 1) 

 

PIC. 1  
 

 

 

 

 

DISPLAY VISUALIZATION

 

AND SIGNALING LEDS  

 

 

*Not used with Zero Loss Drain Option

 

 

DISPLAY DESCRIPTION 

 

the unit is ON with low load 

 

the unit is ON with normal load 

 

the unit is ON with normal-high load 

 

the unit is ON with high load 

LED STATUS 

DESCRIPTION

  

ON  

Compressor energized 

Blinking 

Programming mode activated 

 

ON

Condensate drain energized*

 

Blinking 

ON 

Speed of the fan = 100% 

Blinking 

Speed of the fan < 100% 

OFF 

Fan not running 

Summary of Contents for HeatSink HSH Series

Page 1: ...hnical Manual Ensure that this Technical Manual is not removed permanently from the machine TECHNICAL MANUAL HeatSink Cycling Refrigerated Compressed Air Dryers HSH Models 10 125 SCFM ZEKS Compressed...

Page 2: ...rge parameters programming 6 3 1 3 Display Indications 7 3 1 4 Remote signalling alarm 7 3 2 Before start up 8 3 3 Start up 8 4 MAINTENANCE TROUBLESHOOTING AND DISMANTLING 4 1 Maintenance 8 4 2 Troubl...

Page 3: ...or others without ZEKS s prior written approval The effects of corrosion erosion and normal wear and tear are specifically excluded Performance warranties are limited to those specifically stated wit...

Page 4: ...c shock by providing an alternate lower resistence route for the electrical current Ground must be established with a bare grounding wire sized according to the voltage and minimum branch circuit requ...

Page 5: ...sure to leave sufficient clearance 20 inches 500 mm around the dryer to allow adequate cooling of the machine and for maintenance and or control operations The incoming air must be free of smoke or f...

Page 6: ...nergy and avoid heat exchanger freezing This situation can happen when ambient temperature is low and there is no compressed air load Energy Saving System A patented 3 layer air glycol freon heat exch...

Page 7: ...NOTE when the controller is in the OFF position some parts of the dryer may still be energized Therefore for safety purposes disconnect the electrical power before performing any maintenance operatio...

Page 8: ...rms Alarm output ON Refrig Compressor output OFF Fan output ON Drain cycle standard Call your local ZEKS distributor PCd Glycol circuit malfunction Alarm output ON Refrig Compressor output ON Fan outp...

Page 9: ...if the condensate drain is working properly 9 Check if all connecting pipes are properly tightened and fixed Before disconnecting the dryer from electrical power supply use ON OFF button on controlle...

Page 10: ...an or replace the drainage solenoid valve if clogged jammed Check the C8 and C9 parameters of the electronic control board if the trouble persists replace it No loss condensate drain is not functionin...

Page 11: ...vaporator Check the probe if the trouble persists replace it Check the electronic control board if the trouble persists replace it Contact ZEKS to check the gas charge Clog Check if the compressed air...

Page 12: ...the relevant packaging in compliance with the local rules and regulations Pay particular attention to the refrigerant as it contains part of the refrigeration compressor lubricating oil Always contact...

Page 13: ...12 Flow Diagram HeatSink HSH Dryers 10 125 SCFM...

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