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M U L T I   G A S D E T E C T I O N

8. 

MAINTENANCE

8.6 REMOVING AND ADDING A SENSOR

Adding a sensor. This involves increasing the number of sensors in the instrument.
For example, to add a fourth sensor to a three-gas unit, remove the plug, which is
located on the gas plate above the new sensor, so that gas is allowed to reach the
new sensor.

Removing a sensor. This involves reducing the number of sensors in the instrument.
In this event, it is necessary to insert a plug (Part number XIF936) in the gas plate to
prevent gas leakage where the vacated sensor no longer resides.

8.7 CLEANING

Clean exterior of instrument with a clean damp cloth. Do not use solvents, soap, polishes
etc., on the display.

8.8 PUMP INLET FILTER REPLACEMENT

If the inlet filter is clogged, the flow rate of the pump is decreased, and in severe cases,
the instrument will go into low flow alarm, or the pump can be heard to be struggling
under the increased load caused by the restriction.

To replace the filter, use tweezers to pull out the tubing and filter. Install a new filter (Part
number XIP604) and secure with 0.05” of tubing (Part number GFV194). The new filter is
held in place by the tubing (Part number GFV194).

8.9 SAMPLING HOSE MAINTENANCE

Check water trap (Part number GFV196), the spherical disc located near the middle
of the sampling hose, periodically to make sure it is clean and unobstructed. Replace
if necessary.

Check the porous dust cap (Part number 20HFC), located at the very end of the
sampling hose, periodically to make sure it is clean and unobstructed. Replace if
necessary.

CAUTION

If you are adding or removing a sensor, be aware of the following:

8. 

MAINTENANCE

8.10 STORAGE

If the instrument will be out of service for more than 2 months:

1)

Charge NiMH battery pack.

2)

Remove NiMH or alkaline pack from instrument.

3)

Remove O2 sensor if more than two years old.

4)

Store the instrument in a contaminant-free area.

5)

Store the instrument at ambient temperature.

8.11 SENSOR & BATTERY DISPOSAL

The U.S. Environmental Protection Agency (EPA) governs the disposal of waste products in
the United States. EPA Regulations are listed in the code of Federal Regulations, CFR40,
entitled “Protection of Environment.” Individual states and local communities may also
establish regulations covering disposal of waste products. These may be more stringent
than Federal Regulations and may cover disposal of household waste, which is not
included in Federal Regulations. Thus, state and local agencies should be contacted for
their disposal requirements.

Figure 17

Summary of Contents for Lumidor MicroMAX+

Page 1: ...M U LT I G A S D E T E C T I O N U S E R A N D M A I N T E N A N C E M A N U A L...

Page 2: ...ty claim is valid Zellweger Analytics will repair or replace the defective product free of charge and send it or any replacement back The decision to repair or replace parts shall be determined by Zel...

Page 3: ...6 4 Auto zeroing 24 TABLE OF CONTENTS SUBJECT SECTION PAGE 6 5 Selecting Pump Mode Diffusion Mode 24 6 6 Selecting Immediate Alarm Mode TWA Alarm Mode 24 6 7 Restoring Factory Defaults 25 6 7 Calibra...

Page 4: ...ems Packaging retain for possible future use Instrument with internal rechargeable battery pack Calibration certificate Standard accessories AC battery charger Alkaline battery holder Dust filter 10 f...

Page 5: ...more than an hour after which time a low battery alarm is indicated by two beeps every 15 seconds Low battery alarm will continue for at least half an hour after which instrument will beep continuous...

Page 6: ...eak reading highest toxic or combustible and lowest oxygen levels STEL 15 minute accumulated short term exposure level and TWA 8 hour time weighted average since instrument was last turned on The STEL...

Page 7: ...bypass each setting depress the MODE button To change any setting depress the ON OFF button For example to enter calibration mode depress the ON OFF button when CALIBRATE is displayed See Section 5 Ca...

Page 8: ...to instrument Place hose in area to be sampled 6 Wait two minutes for full response 7 Take readings 8 Retrieve hose and disconnect from instrument Hose lengths up to 100 feet may be used for pretesti...

Page 9: ...sulfides or silicone containing lubricants present in the atmosphere being monitored The safest possible course of action is to expose the sensors to a known concentration test gas before each day s...

Page 10: ...lay CALIBRATING and count down to 0 7 When CAL COMPLETE is displayed observe which sensors are calibrated and displayed below CAL COMPLETE Remove gas and turn off gas flow 8 Depress the ON OFF switch...

Page 11: ...the menu The following are all built in programmable options Date format date time daylight savings time Auto zero during start up sequence TWA alarm on or off Factory default settings Calibration Pu...

Page 12: ...value If the date format is MM DD the first two digits on the left represent the current month and the first digit must be either a 0 or a 1 Let us set the date to September 2 2002 We need 09 to repre...

Page 13: ...efault values for these alarms are pre set See Appendix A Specifications Section I User Programmable High and Low Alarm Set Points at the factory but are user programmable 2 In the TWA alarm mode thre...

Page 14: ...7 DATA LOGGING 7 4 UNINSTALL PROCEDURE For Windows XP users go to Start Control Panel For other Windows users go to Start Settings Control Panel When the Control Panel opens double click the Add Remo...

Page 15: ...first name and location is 14 14 and 20 alphanumeric characters respectively Downloading at the same date and time for a particular instrument is not allowed For example if you download data from an i...

Page 16: ...LOGGING 7 7 2 GRAPH SCREEN Information on the Graph Screen includes the following See Figure 8 User information employee s name instrument s serial number and user ID Download information date time an...

Page 17: ...on readings Fail indicates a calibration failure and N A indicates that a gas sensor is missing To display the calibration history click on the View menu and then on Calibration History or simply clic...

Page 18: ...ption to OFF The factory alarm setting is immediate alarm with values chosen to provide earlier warning than the STEL and TWA settings The immediate high and immediate low alarms are user programmable...

Page 19: ...TING LOCATION The Edit Location function allows you to modify the location for a specific download After a data file is opened click on the Edit menu then on Edit Location or simply click on the Edit...

Page 20: ...rams such as Microsoft Excel Figure 12 A screenshot of the Import File dialog box Figure 13 A screenshot of the Archive Data dialog box 7 DATA LOGGING 7 13 RECOVERING DATA The Recover Data function en...

Page 21: ...tached to the sensor pins 7 Align pins of new sensor with sockets and push down to secure sensor 8 Reconnect gas plate and secure with screw 9 Reconnect battery connector 10 Install case cover and sec...

Page 22: ...bing Part number GFV194 8 9 SAMPLING HOSE MAINTENANCE Check water trap Part number GFV196 the spherical disc located near the middle of the sampling hose periodically to make sure it is clean and unob...

Page 23: ...nd is the only potentiometer trimpot in the instrument 4 Set digital voltmeter to the DC voltage range black lead to test point 12 analog ground and the red lead to test point 10 These test points are...

Page 24: ...ble 90db at 1 foot Visual Large LED bar Flashing display characters APPENDIX A SPECIFICATIONS G GAS RANGES AND RESOLUTION SENSOR INSTRUMENT RANGE RESOLUTION Combustible LEL 0 100 LEL 1 LEL Oxygen O2 0...

Page 25: ...PPM Hydrogen Sulfide H2S 20PPM 15PPM 10PPM Sulfur Dioxide SO2 10 0PPM 5 0PPM 2 0PPM Phosphine PH3 5 0PPM 1 0PPM 0 3PPM Ammonia NH3 50PPM 35PPM 25PPM Chlorine CL2 5 0PPM 1 0PPM 0 5PPM Chlorine Dioxide...

Page 26: ...10 000 1 Ethylene 500 15 Carbon Monoxide 100 7 Carbon Dioxide 10 000 3 Hydrogen Sulfide 25 25 APPENDIX A SPECIFICATIONS SULPHUR DIOXIDE GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Carbon Monoxide 300pp...

Page 27: ...ermane 1 0 Hydrogen Fluoride 4 0 Alcohols 1000 0 NOTE 1 Short term in minute range APPENDIX A SPECIFICATIONS HYDROGEN CYANIDE GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Hydrogen Sulfide 10 40 Sulfur D...

Page 28: ...Hydrogen Fluoride 3 0 Alcohols 1000 0 Ozone 0 1 0 03 Note Short gas exposure in minute range APPENDIX A SPECIFICATIONS CHLORINE GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Hydrogen Sulfide 10 Neg 0 3 N...

Page 29: ...carbons 10 000 0 Ammonia 30 0 Ozone 1 0 7 Diborane 0 1 0 Arsine 0 1 0 Germane 1 0 Fluorine 3 0 Alcohols 1000 0 Nitrogen Monoxide 100 0 COMBO TOX CO H2S GAS CONCENTRATION PPM TYPICAL RESPONSE PPM Hydro...

Page 30: ...rounding the instrument Refer to Section 8 8 Pump Inlet Filter Replacement for maintenance DO NOT USE non standard sampling tube or fittings Storage Temperature Range 20 degrees C to 50 degrees C 4 de...

Page 31: ...0 P11 52 B Note Max time from Turn On to Ready does not exceed 80 seconds APPENDIX C MODE SEQUENCE STANDARD SEQUENCE DISPLAY LED SPEAKER TO CLEAR PEAK VALUES TO ENTER USER SETUP BEEP 3 BEEPS BEEP BEEP...

Page 32: ...Sequence Standard Mode for how to enter User Set up Mode A DISPLAY LED SPEAKER DEFAULT ON BEEP PUMP STATUS ON APPENDIX D MODE SEQUENCE USER SET UP MODE CALIBRATION LED SPEAKER BEEP 3 BEEPS BEEP OX LEL...

Page 33: ...25 PURGING PLEASE WAIT OX LEL C0 H2S APPLY GAS AUTOMATIC MEMORY CLEAR AFTER PURGING CALIBRATION COMPLETE ONLY SHOWS GASES CALIBRATED NORMAL OPERATING MODE ON OFF YES NO B APPENDIX D MODE SEQUENCE USER...

Page 34: ...P 08 49 B B B FLASH CONTINUOUS HORN FLASH LONG CONTINUOUS BEEPS FLASH LOW GAS ALARM LOW FLOW ALARM 3 BEEPS OX LEL C0 H2S 20 9 0 0 0 DANGER P 08 49 B 3 BEEPS FLASH HIGH GAS ALARM APPENDIX E ALARMS MOD...

Page 35: ...carrying case MCC215A MPRO KIT 1 MINI Kit containing 34 liter calibration gas cylinder GFV243 CH4 CO H2S balance air regulator tubing and water resistant carrying case MCC210A MPRO KIT 2 Kit containi...

Page 36: ...d by the foot GFV256 Tygon hose tubing sold by the foot GFV196 Replacement water filter APPENDIX I REPLACEMENT PARTS PART NO DESCRIPTION 20HFC Replacement dust filter MPLUS DATALOG Data logging softwa...

Page 37: ...first calibration gas is GFV123 the second calibration gas is either GFV 213 58 Liters or GFV 250 34 Liters b MPLUS 4ABCH O2 LEL CO and SO2 Follow the procedure in Section 5 2 Calibration Procedure w...

Page 38: ...M U LT I G A S D E T E C T I O N 9021 Zellweger Analytics 400 Sawgrass Corporate Pkwy Suite 100 Sunrise FL 33325 Tel 1 954 514 2700 Toll free 1 800 538 0363 Fax 1 954 514 2784 MAN MPLUS REV A 0...

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