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 See Figure 4.3 for the proper position.   Take care that the 
 joists do not interfere with the preferred position of the 
 floor drain.  If necessary, move the chine joists slightly.  It 
 is  not necessary  to glue or nail the chine joists in place. 
 NOTE: Chine joist spacings are about 16” - 24” apart. 
 Adjust as necessary. Note the optional 45°end cuts. They 
 allow for maximum surface contact. 

 Figure 4.3 Typical placement and orientation of chine 
 joists, drain, and floor seam. 6’ Round tub, as seen from 
 below. 

 Section 5:   Drain & Floor Assembly 

 Time needed: approximately 20 minutes 

 Drain: 

 Install the floor drain and drain pipe at this time in the 
 recessed hole in one of the floor sections.  The recess is 
 on the topside of the floor.  Put a medium sized bead of 
 silicone around the corner of the recessed hole, and a 
 small amount on the threads of the drain (Figure 5.1.) 
 Press the drain in place with the rubber gasket on the top 
 side (inside the tub) and tighten the large nut underneath 
 hand tight. You may need to tap the drain down into place 
 with a mallet. It is a tight fit. Finish with 1/4 turn past 
 hand tight with a pipe wrench - do not over tighten! The 
 floor will swell thicker when filled. Next, thread the 
 adapter in place. Do not use teflon tape or hardening 
 sealant. Cement the provided 3” down pipe, 90° elbow, 
 and 14” drain pipe in place, OR change pipe lengths 
 and/or install any adapters or fittings you wish for a 
 custom installation. Use 1” schedule 40 PVC. 

 Figure 5.1 Drain assembly and silicone bead being 
 applied to the recessed hole. 

 Make sure the drain pipe is extending beyond the 
 perimeter of the tub for easy access. Install the rubber 
 drain plug inside the tub - press down by hand to achieve 
 a tight fit. 
 Tips: 
 1. You can attach a garden hose adapter fitting to the end 
 of the drain pipe so that a standard garden hose can be 
 used to direct the drained water to the desired location. 
 2. Or you can extend the plumbing with a 1” PVC coupler 
 and 1” pipe (either flexible or rigid). Use schedule 40. 

 If you follow the Zen Bathworks sanitation regimen, 
 water from your tub is safe for watering lawns or other 
 landscape plants.We do not recommend using it for plants 
 intended for human consumption. 

 Floor: 

 A 1/16” x 1” inch stainless steel spline has been inserted 
 into the slot on the edge of one half of the floor. Place a 
 thin 1/8” bead of silicone in the corner on the underside 
 of this spline in the corner against the wood.  Insert the 
 two dowels in the pre-cut dowel holes below the spline. 
 The sole purpose of the spline and dowels is to keep the 
 floor sections aligned with each other. 

 Place the floor sections upon the chine joists with the 
 BEVEL SIDE DOWN, nicely sanded side up, so the floor 
 seam runs perpendicular to (right angle to) the chine 
 joists. Note: The bevel is the angled corner around the 
 perimeter of the floor. 

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Summary of Contents for Cedar

Page 1: ...ments Section 1 Packing List Locate the enclosed packing list to identify and con rm that all items are included A copy of the packing list is inside the packaging See Figure 1 1 to help identify the...

Page 2: ...actor is recommended 3 3 Another alternative is to use adjustable concrete pier blocks as a foundation This type of pier block is available at most home improvement stores and allows you to adjust the...

Page 3: ...t max lengths inches 4 circle 3 30 43 30 5 circle 4 33 48 48 33 6 circle 4 34 62 62 34 7 circle 5 48 72 78 72 48 8 circle 5 52 78 90 78 52 4 ellipse 3 20 40 20 5 ellipse 3 30 52 30 6 ellipse 4 34 62 6...

Page 4: ...pe in place OR change pipe lengths and or install any adapters or ttings you wish for a custom installation Use 1 schedule 40 PVC Figure 5 1 Drain assembly and silicone bead being applied to the reces...

Page 5: ...is level and oriented as you want it Reminder the oor seam needs to be perpendicular to the chine joists Also check that the ends of the chine joists are at least 2 inches inside the edge of the tub o...

Page 6: ...ay slightly increase these height di erences Either way you may wish to sand the top rim again after you have installed and tightened the retention bands However this does not a ect tub function or lo...

Page 7: ...Keep an eye on the oor seam in the process of installing staves It should stay closed If it spreads a bit rap the opposing sides of the oor with your mallet Make sure that the temporary plywood braces...

Page 8: ...try it to see if it works No gaps more than 1 16 Double check Be sure Don t continue if it doesn t seem right It s much harder to x later and can be the di erence in a tub that seals up quickly or a t...

Page 9: ...s to have any gaps between the bottom of staves be no more than 1 16 AND distributed evenly around the tub circumference NOT all in one section If necessary use your mallet to strike the staves from t...

Page 10: ...passes through from twisting as you do the nal tightening Stop when further tightening becomes signi cantly more di cult and you see noticeable de ection of the aluminum blocks This indicates the bot...

Page 11: ...re 4 3 for typical orientation of benches and drain See Figure 9 2 for the installation of bench blocks Once the proper location for all blocks is determined remove the benches attach bench blocks to...

Page 12: ...e staves and prolong the life of the tub Repeat the wax treatment on the end grain similarly to the teak oil schedule Often at rst Note There s no harm in over oiling or over waxing If the wood doesn...

Page 13: ...biweekly at rst to help clarify the water This e ect will diminish slowly with time Once this is complete it will be crystal clear It will likely take a few months Another option to assist in this is...

Page 14: ...ing the tub unused for extended periods of time If you need to leave the tub unused while on vacation or for other reasons that is ok The tub will not be permanently damaged by drying out but will hav...

Page 15: ...dation and chine joists under the tub If the foundation is uneven the tub will need to be drained and moved and the foundation problem xed 4 Once more substantial problems have been ruled out and if t...

Page 16: ...ed warranty of one year The warranties when valid will only cover replacement parts and materials Under no circumstances will Zen Bathworks be held liable for any cost of labor or damage Section 17 Pa...

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