Doc Number 801-00015, Version 1.1, Copyright © 2010 Zep Solar, Inc.
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ZEP SYSTEM II INSTALLATION MANUAL
The Zep Tool is designed to engage and rotate to positions labeled 1, 2, or 3 based on the
alignment of the mark on the Interlock with the numbered alignment marks on the Zep
Tool. Engage the Zep Tool on one of the Interlock Zeps in position #1 then use the Zep Tool
to turn the Interlock Zep
clockwise
until Alignment Mark #2 on the tool is lined up with the
alignment mark on the Interlock (Figure 5.5C). Next, turn the other Interlock Zep
clockwise
a full ¼ turn until Alignment Mark #3 is lined up with the alignment mark on the Interlock
(Figure 5.5D). Lastly, engage the Zep tool on the first Interlock Zep and continue to turn
clockwise until Alignment Mark #3 is lined up with the alignment mark on the Interlock
(Figure 5.5E)
NOTE:
It is important to NOT over or under-rotate the Interlock Zep since the drop-in action
on the tongues (when installing the next row above) may be difficult unless both Interlock
Zeps are properly aligned.
3. Repeat the Interlock installation (Steps 1 – 3) on the upper edge of the Module pair.
5.6 > Wiring and Wire Management
1. Connect the Module leads together according to the system design drawing once the Modules
have been connected with an Interlock.
2. Use Zep Wire Clips to properly manage series and home run wires while protecting them from
damage. Insert the Zep Wire Clip into the Module groove (Figure 5.6A) then lay the conductors
Figure 5.6A
Figure 5.6B
into the wire clip housings so that they are properly secured (Figure 5.6B).
3. Continue to connect and manage Module leads as new Modules are installed.
