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6  •  Installation & Operation

INSTALLATION & OPERATION

Leveling

Cases should be set level right to left to allow complete drainage of defrost and condensate water. Since a level floor area is seldom available, 

the following steps are recommended to ensure a level installation. If your case uses seismic restraints, specific instructions for attaching 

seismic restraints are included in your document package. Read and understand these instructions before assembling the lineup.

1. 

Measure off and mark on the floor the exact dimensions of the case lineup (

See Figure 5

). Refer to the fixture plan or floor plan.

2.  Snap a chalk line at the locations for the front and back positions of the bases.
3.  Mark locations of all joints, both front and back.
4. 

Using a laser level or transit, find the highest point along both base position lines. Using the high point as a reference, mark the difference 

directly on the floor to each base, both front and back (

See Figure 6

).

5.  Place enough shims under each base to equal the highest point. Shims should not extend beyond the front case bases or they will interfere 

with installing trim. The shims should be oriented to sit under the front and rear bends of each base. Tape all shims in place (

See Figure 7

). 

After the case is set, additional shims may need to be added at specific base locations (

See Figure 8 on page 7

).

6.  The case must be leveled front-to-back and side-to-side. Ensure that the case is set square to within 1/8". Measure squareness from the 

top right corner to the bottom left corner, and then again from the top left corner to the bottom right corner. Measurements should be equal 

(

See Figure 9 on page 8

). Check that the case is level by setting a 4' level against the frame or intermediate standard.

7.  Cases should be set with a slight backward tilt to offset the forward lean of a fully loaded case. We recommend an additional 3/8" of shims 

be installed under the front bases after the case is leveled.

8.  Place additional support shims under any bases with gaps taller than one shim. 

Note: Total height of shims should be less than 3/4".

 FIGURE 5: Measure and Mark Exact Case Outline

 FIGURE 6: Mark Floor Level Difference

 FIGURE 7: Tape Shims on the Floor Under Each Base

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Case

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Placement 

under Bases

Case Front

Summary of Contents for Reveal Merchandiser ORMC75-MX

Page 1: ...ZERO ZONE REVEAL MERCHANDISER OPEN MULTI DECKS With ChillBrite LED Lighting INSTALLATION OPERATION MANUAL COMPLIANT 66 0057 REV E Aug 2021...

Page 2: ...Night Curtains 14 Under Shelf Lights 14 Canopy Lights 15 Shelves Stocking Product 15 REFRIGERATION 16 Mechanical Components 16 Evaporator Coil Expansion Valve 16 Evaporator Fans 16 Refrigerant Piping...

Page 3: ...all not be covered by this warranty Extended Warranties In addition to the standard limited warranty for further consideration the Seller will extend to the original purchaser prior to shipment a limi...

Page 4: ...questions or problems arise call Zero Zone at 800 247 4496 Any change to a Zero Zone product made during the installation start up or at any other time must be submitted in writing to Zero Zone for ap...

Page 5: ...Refrigerators and Freezers ANSI Approved equipment certified by NSF NSF 51 Food Equipment Materials ANSI Approved equipment certified by NSF UL 471 Commercial Refrigerators and Freezers ANSI Approved...

Page 6: ...the right end and the second case in the lineup will be labeled on the left end The numbers on each end to be joined will match See Figure 1 The first case in a lineup with the right side labeled x 1...

Page 7: ...instructions CASE MODEL INSTRUCTIONS 4ORMC Forks must extend 20 to 24 under the case from either end 6ORMC Forks must extend 26 to 30 under the case from either end 8ORMC Forks must extend 39 to 43 u...

Page 8: ...not extend beyond the front case bases or they will interfere with installing trim The shims should be oriented to sit under the front and rear bends of each base Tape all shims in place See Figure 7...

Page 9: ...peration 7 Installation Operation Figure 8 Reveal Merchandiser Base Locations 4ORMC 6ORMC 8ORMC 12ORMC Drawings are top views with bases shown under the case Case length does not include end panels 1...

Page 10: ...e setting the next case in the lineup Case caulking instructions and caulk are shipped with every case See Figure 10 on page 9 Move the next case into position and bolt it to the first case using the...

Page 11: ...e to ensure a tight seal 3 Repeat this process between each case in the lineup SURFACES TO BE CAULKED MUST BE CLEAN DRY AND FREE OF FROST ABOVE 40 F Note NSF sealant must be applied with no gaps to se...

Page 12: ...eed to loosen the canopy screws if canopies are not within 3 8 On cases with stainless steel canopies the splice is shipped loose Fit it over both canopies and screw into place Hand Rail Splice Some c...

Page 13: ...s of drain pipe should be installed through the bases See Figure 17 There is no room in front of the base for the drain pipe because the kickplate installs directly to the front of the bases Install t...

Page 14: ...If a continuous bumper is used only the bumper support and snap track will be installed The continuous bumper may need to be trimmed before snapping it onto the snap track Figure 18 Kickplate Installa...

Page 15: ...Install Mirror Support into the Shelf Standards Install into second and third slots from the top Figure 21 Shelf Standard Slots for Air Deflector MIRROR HEIGHT SLOT FOR AIR DEFLECTOR 8 Tall 6th Slot...

Page 16: ...st it until you hear a click as the brackets engage See Figure 24 Once installed the night curtain can be pulled down See Figure 25 Under Shelf Lights 1 Position the under shelf light on the bottom of...

Page 17: ...rack Note Do not place product on the return air grille or past the load limit line Do not exceed shelf load capacity See Figure 28 Do not stand on the case when stocking or adjusting shelves SHELF T...

Page 18: ...hould be replaced with OEM parts or have the same fan pitch as the OEM fan blade CAUTION DISCONNECT POWER TO THE CASE BEFORE SERVICING ELECTRICAL COMPONENTS TO AVOID PERSONAL INJURY AND DAMAGE TO THE...

Page 19: ...valent feet 90 F Liquid 2 F Pressure Drop Up to 150 equivalent feet 90 F Liquid 2 F Pressure Drop Up to 150 equivalent feet 90 F Liquid 2 F Pressure Drop It may be necessary to make adjustments to com...

Page 20: ...rost may cause premature defrost termination Case Thermometer The cases are shipped with two thermometers One thermometer is factory mounted in the center ceiling pocket cover to sense the discharge a...

Page 21: ...case wiring See Figure 37 Terminal blocks are provided for supplying power for fans and lights A ground connection can also be made inside the electrical enclosure Optional top electrical will be loca...

Page 22: ...a mild detergent and warm water or a mild sanitizer 6 If the case is equipped with a condensate pan and pump the drain should be blocked before washing coils Water can be removed with a shop vacuum 7...

Page 23: ...cal Resources page at WWW ZERO ZONE COM or contact the Zero Zone Service Department at 800 247 4496 All specifications subject to change without notice 66 0057 REV E ZERO ZONE INC 800 247 4496 ZERO ZO...

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