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6  •  Installation & Operation

INSTALLATION & OpERATION

Leveling

Cases should be set level right to left to allow complete drainage of defrost and condensate water. Since a level floor area is seldom available, 

the following steps are recommended to ensure a level installation. If your case uses seismic restraints, specific instructions for attaching 

seismic restraints are included in your document package. Read and understand these instructions before assembling the lineup.

1. 

Measure off and mark on the floor the exact dimensions of the case lineup (

See Figure 3

). Refer to the fixture plan or floor plan.

2.  Snap a chalk line at the locations for the front and back positions of the bases.
3.  Mark locations of all joints, both front and back.
4. 

Using a laser level or transit, find the highest point along both base position lines. Using the high point as a reference, mark the difference 

directly on the floor to each base, both front and back (

See Figure 4

).

5.  Place enough shims under each base to equal the highest point. Shims should not extend beyond the front case bases or they will interfere 

with installing trim. The shims should be oriented to sit under the front and rear bends of each base. Tape all shims in place (

See Figure 5

). 

After the case is set, additional shims may need to be added at specific base locations (

See Figure 6 on page 7

).

6.  The case must be leveled front-to-back and side-to-side. Ensure that the case is set square to within 1/8". Measure squareness from top 

right corner to the bottom left corner, and then again from the top left corner to the bottom right corner. Measurements should be equal 

(

See Figure 7 on page 8

).

7.  Cases should be set with a slight backward tilt to offset the forward lean of a fully loaded case. We recommend an additional 3/8" of shims 

be installed under the front bases after the case is leveled.

8.  Place additional support shims under any bases with gaps taller than one shim. Note: Total height of shims should be less than 3/4".

 FIGURE 3: Measure and Mark Exact Case Outline

 FIGURE 4: Mark Floor Level Difference

 FIGURE 5: Tape Shims on the Floor Under Each Base

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Case

 Fr

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Placement 

Under Bases

Case Front

Summary of Contents for Reveal Merchandiser ORMC83D

Page 1: ...ZERO ZONE REVEAL MERCHANDISER MULTI DECKS WITH DOORS With CoolView Ultra Doors ChillBrite LED Lighting INSTALLATION OPERATION MANUAL COMPLIANT 66 0109 REV C May 2021...

Page 2: ...op Mounting Plate 10 Drain 10 Kickplates 11 Bumper 11 Top Trim Splice 11 CoolView Doors 11 CoolArc Door Handles 11 Door Closer Adjusting Door Tension 11 Hold Open Bracket 12 Door Gasket 12 Removing a...

Page 3: ...rther consideration the Seller will extend to the original purchaser prior to shipment a limited extended warranty on the compressor only following expiration of the standard warranty The Seller agree...

Page 4: ...frigeration technicians If any questions or problems arise call Zero Zone at 800 247 4496 Any change to a Zero Zone product made during the installation start up or at any other time must be submitted...

Page 5: ...d Freezers ANSI Approved equipment certified by ETL ASHRAE Standard 72 Method of Testing Commercial Refrigerators and Freezers ANSI Approved AHRI 1200 Performance Rating of Commercial Refrigerated Dis...

Page 6: ...Every case in a lineup has a packet attached to the shelving that contains important information about the case and or lineup and if applicable special instructions for installing ordered options Bump...

Page 7: ...anels Do not place them under the bumper support or drain pipe as that will crush the components Cases have steel protective support plates under the end panels not under insulated dividers to protect...

Page 8: ...ch base to equal the highest point Shims should not extend beyond the front case bases or they will interfere with installing trim The shims should be oriented to sit under the front and rear bends of...

Page 9: ...peration 7 Installation Operation Figure 6 Reveal Merchandiser Base Locations 4ORMC 6ORMC 8ORMC 12ORMC Drawings are top views with bases shown under the case Case length does not include end panels 1...

Page 10: ...with Butyl caulk before setting the next case in the lineup Case caulking instructions and caulk are shipped with every case See Figure 8 on page 9 Move the next case into position and bolt it to the...

Page 11: ...e to ensure a tight seal 3 Repeat this process between each case in the lineup SURFACES TO BE CAULKED MUST BE CLEAN DRY AND FREE OF FROST ABOVE 40 F Note NSF sealant must be applied with no gaps to se...

Page 12: ...ccess the top mounting plate remove the top trim piece This will require a Phillips bit and a 1 4 hex screw bit 2 Loosen all 3 screws that secure the slotted plate by 2 turns See Figure 12 Do not remo...

Page 13: ...he spring tension to the door This means that the square pin must be aligned with the square opening when installing a door An adjustment screw on the front can be used to increase or decrease tension...

Page 14: ...oes not close on its own This removes tension between the door and torque adjuster 3 Remove shoulder bolt and bushing on the top of the hinge side of the door See Figure 17 Only remove the bolt holdin...

Page 15: ...Duty 22 2 Position 0 10 250 150 4 Position 0 5 10 15 250 250 150 100 24 2 Position 0 10 250 150 4 Position 0 5 10 15 250 250 150 100 Solid Shelf Heavy Duty 22 2 Position 0 10 350 275 4 Position 0 5 1...

Page 16: ...ided inside the case on the right hand side of the coil for venting and draining the system Refrigerant Piping Correct refrigeration line sizing and industry standard installation practices are essent...

Page 17: ...Refrigeration 15 Refrigeration Figure 21 R 404A Line Sizing Tables for Zero Zone Cooler 28 F Evaporator Temperature...

Page 18: ...uct location as required by NSF Specific field installation instructions are packaged with the NSF thermometer SETTING ORMC83D ORMC88D Evap Temp 28 F 28 F Condensing Unit Cut In 74 psig 74 psig Conden...

Page 19: ...diagram with off cycle defrost Note Always refer to the wiring diagram shipped with the case Optional top electrical will be located in a junction box on top of the case External wiring should be size...

Page 20: ...nd warm water or a mild sanitizer 6 If the case is equipped with a condensate pan and pump the drain should be blocked before washing coils Water can be removed with a shop vacuum 7 Coils may be clean...

Page 21: ...2021 Zero Zone Inc All Rights Reserved May 2021 For other technical support please refer to the Technical Resources page at WWW ZERO ZONE COM or contact the Zero Zone Service Department at 800 247 44...

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