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RVZC30 (and BB/T/TBB/WA), RVZP30 (and BB/T/TBB/WA), RVC24

27

0407

Temperature termination based on coil temperature allows the
length of defrost to vary depending on how much frost is on
the coil and the defrost heater voltage.  Coil frost is a function
of shopping patterns, stocking habits, general door mainte-
nance and ambient temperature and humidity. More frost
requires a longer defrost. A lower defrost heater voltage
extends the defrost period.

Alternate Termination: If it is not possible to terminate the de-
frost cycle based on a defrost termination thermostat or probe
sensing the temperature at the coil, and the only available tem-
perature probe is sensing the discharge air temperature, then
the termination temperature should be set to 65°F, zero min-
utes drip time.

Zero Zone electric defrost freezers are delivered with the de-
frost thermostat open-on-rise contacts wired in series with the
defrost heaters. Unless the installer rewires the defrost thermo-
stat, the defrost heater is de-energized when defrosting is com-
plete.

Zero Zone VZ and VZT 30” door electric defrost freezers are
also equipped with a high-limit, snap-disc thermostat that de-
energizes the defrost heater if the coil temperature exceeds
80°F  to provide a secondary safety termination.

Hot Gas Defrost

Frequency: One hot gas defrost per day is recommended.

Time of day: Nighttime defrosting is preferred to avoid periods
of shopping or stocking.

Duration:

Hot gas defrost requires a 5 minute drip time.

Hot Gas Defrost Fail-safe Times:

Ice Cream

Frozen Food

Hot Gas

1/day at 30 minutes

1/day at 30 minutes

5 minute drip

5 minute drip

Reduced

1/day at 40 minutes

1/day at 40 minutes

Temperature

5 minute drip

5 minute drip

Gas

Preferred Termination: For optimal performance, Zero Zone
recommends a temperature-terminated defrost, using a defrost
termination thermostat or probe attached to the dump line.

At  ASHRAE test conditions, termination ranges from 12-22
minutes.

If the cases are so equipped, the defrost termination is 65°F.
Zero Zone provides a defrost termination thermostat unless a
control system defrost probe is requested.

DEFROSTING

General

Periodic defrosting to keep the coil free of frost is accom-
plished automatically by a time clock used in conjunction with
an electric or hot gas defrost.

For best results, temperature termination of defrost is strongly
recommended on Zero Zone cases.

Defrost Settings and Controls

Electric Defrost

Frequency: One electric defrost per day is recommended.

Time of day: Nighttime defrosting is preferred to avoid periods
of shopping or stocking.

Duration:

Electric defrost does not require any drip time because Zero
Zone provides a built-in fan delay thermostat.

Electric defrost Fail-safe Times:

Ice Cream

Frozen Food

VZ 30” door

1/day at 45 minutes

1/day at 45 minutes

VZT 30” door 1/day at 55 minutes

1/day at 55 minutes

VZ 24” door & 1/day at 54 minutes

1/day at 54 minutes

WA, WB

At ASHRAE test conditions and 208 volt defrost heater opera-
tion, the typical observed VZ 30” door defrost durations are 28
minutes for ice cream and 19 minutes for frozen food. At the
same conditions, the typical observed VZT 30” door defrost
durations are 39 minutes for ice cream and 26 minutes for
frozen food. VZ 24” and WA and WB defrost durations are 43
minutes.

Preferred Termination: For optimal performance, Zero Zone
recommends a temperature-terminated defrost, using a defrost
termination thermostat or probe sensing the coil temperature.

The VZ and VZT 30” door case has the probe located at the
right hand side of the coil in the center of the bottom row of
tubes.

The VZ 24” door and WA and WB case has the probe located
at the right hand side of the coil in the top row of tubes.

If the case is so equipped, the defrost termination tempera-
ture is 50°F. Zero Zone provides a defrost termination ther-
mostat unless a control system defrost probe is requested.

Summary of Contents for RVZC30

Page 1: ......

Page 2: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 2 0407...

Page 3: ...Refrigerant Piping 17 Figure 16 Penetration sealing 17 Figure 17A Refrigeration line sizing Frozen Foods 18 Figure 17B Refrigeration line sizing Ice Cream 19 Figure 18 45 elbow suction line 20 Tempera...

Page 4: ...AT TIME OF DELIVERY AND ALL CLAIMS FOR DAMAGES MUST BE FILED WITH THE TRANSPORTATION COMPANY NOT WITH ZERO ZONE The carrier will supply necessary report and claim forms PACKAGING Each case in a line...

Page 5: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 5 0407 Figure 1 Case label information...

Page 6: ...tional hat channels to raise the case height place them under each pair of bases The 3 and 4 door hat channels will be angled slightly to support the front and rear bases Figures 3 5 6 Place the requi...

Page 7: ...VZP30 and BB T TBB WA RVC24 7 0407 Figure 4 Shims under bases and case Figure 3 Typical hat channel locations Hat section Shim Base Shim Base Both corners of the base must be supported by shims to pre...

Page 8: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 8 0407 Figure 5A All base locations 1 Door Case Wrap Around Case WA Back to Back Wrap Around Case WB...

Page 9: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 9 0407 Figure 5B All base locations...

Page 10: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 10 0407 Figure 5C All base locations...

Page 11: ...floor as high as necessary for transport The fork truck should be driven slowly avoiding any abrupt motions or bumps The following fork lift dimensions must be maintained to avoid damaging the case w...

Page 12: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 12 0407 Figure 8 Expandable base Figure 6 Removing wood planks Figure 7 Wood block inside base Spacers...

Page 13: ...ases to be joined Figure 10 T Strips DO NOT APPLY EXCESS AMOUNTS OF BUTYL SEALANT THAT WOULD CAUSE IT TO SQUEEZE ONTO END FRAME METAL AREAS Caulk sealant used to join cases and complete the sealing re...

Page 14: ...e and a drain trap to the tee Plug the open end of the tee using the clean out plug supplied with Figure 11 Required sealing for NSF approved installations the drain trap kit The drain line must be pi...

Page 15: ...nt kick plate Installing Bumper Figure 14 The front kick plate and bumper attaches using 1 screws attached to brackets located on the front of the case The kick plate can be adjusted up and down to fi...

Page 16: ...ers on a 2 door 3 spacers on a 3 door 1 To ease installation hook the bumper to the case and position the kick plate Then pull the bottom edge of the bumper forward hold the spacer in place and then i...

Page 17: ...ired Figure 18 A piping chase in front of the fan shroud allows the refrigerant lines to be run through the right or left end frame Piping should not be placed near the electric defrost heaters The de...

Page 18: ...8 2 820 5 280 5 8 2 250 4 220 5 8 1 920 3 600 5 8 7 710 12 800 7 8 5 290 8 780 7 8 4 230 7 030 7 8 3 610 6 000 7 8 12 810 20 300 7 8 8 790 14 000 7 8 7 040 11 200 7 8 6 010 9 530 7 8 20 310 41 000 1...

Page 19: ...5 8 1 850 3 450 5 8 1 570 2 950 5 8 6 310 10 500 7 8 4 330 7 180 7 8 3 460 5 750 7 8 2 960 4 910 7 8 10 510 16 600 7 8 7 190 11 400 7 8 5 760 9 120 7 8 4 920 7 790 7 8 16 610 33 600 1 1 8 11 410 23 1...

Page 20: ...ling or delayed cycling Figure 18 45 elbow suction line Temperature Control Adjustment When factory installed the temperature control is located to ward the right end of the case behind the black kick...

Page 21: ...rs are de energized The defrost heaters are energized The compressor continues to run and pumps down the coil The compressor cycles off on its low pressure control If there is any residual liquid left...

Page 22: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 22 0407 Figure 21 Electric defrost 30 wiring...

Page 23: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 23 0407 Figure 22 Electric defrost 24 wiring...

Page 24: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 24 0407 Figure 23 Hot gas wiring...

Page 25: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 25 0407 Figure 24 Single point wiring...

Page 26: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 26 0407 Figure 25 Master satellite wiring...

Page 27: ...hermostat or probe attached to the dump line At ASHRAE test conditions termination ranges from 12 22 minutes If the cases are so equipped the defrost termination is 65 F Zero Zone provides a defrost t...

Page 28: ...into the serpentine coil attached to the floor of the case and then into the evaporator Condensed liq uid leaves the evaporator through the side port distributor through a check valve into the liquid...

Page 29: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 29 0407 Figure 27 24 Electric Figure 26 30 Electric...

Page 30: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 30 0407 Figure 28 Coil 30 Hot gas Figure 29 Coil 24 Hot gas...

Page 31: ...ght switch off during the initial case temperature pull down to prevent the case lights from cycling off and on Always turn the lights off when replacing lamps Case Thermometer The cases are shipped w...

Page 32: ...g Heaters are installed in the reverse order of how they were removed Evaporator Fans Air is circulated throughout the case with 115 volt low tempera ture fan motors These motors must be operating at...

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