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RVZC30 (and BB/T/TBB/WA), RVZP30 (and BB/T/TBB/WA), RVC24

32

0407

any further adjustments. Replace the valve stem cap after the
valve super-heat has been adjusted. BE CERTAIN THE VALVE
STEM CAP IS WIPED DRY FIRST.

! CAUTION !

DISCONNECT POWER TO THE CASE

BEFORE SERVICING ELECTRICAL COMPONENTS TO

AVOID PERSONAL INJURY AND DAMAGE TO THE UNIT.

Defrost Heater Element

On 30" door cases one heater is located on the front of the coil
and one on the rear of the coil (Figure 25).  On 24" door cases
and wraparound cases, the heater element is located under
the coil (Figure 26). The electric wire leads are connected in
the junction box behind the front kick rail.

Heater Element Removal

Front and rear heater location (VZ and VZT 30” door)

The defrost heaters are located on the front and rear face of
the coil.  The front heater is located approximately 1" off the
floor and the rear heater is approximately 2" off the floor.  The
heater is secured to the coil by a number of stainless steel
heater retaining clips. Heaters are fastened to the floor on the
right hand side of the coil.  Remove fasteners holding the heater
to the floor.

The front heater can be removed by pulling the retaining clip
away from the coil and sliding the heater out from under the
clip.

The rear heater can be removed by raising the heater retain-
ing clip.  Raise each clip about 2 inches above the coil working
from right to left on the coil.  Repeat this process until the
retaining clips are free of the coil. The heater will slide up with
the retaining clip.

Under coil location (VZ 24” and WA and WB door)

To remove the defrost element, remove the coil covers. Lift the
inner coil cover upward and tip the fan housing forward. This
will expose the coil. Remove both fan housing end brackets
and center coil supports, then slide out the complete heater
pan assembly from under the coil. Slowly lift the heater pan
assembly between the coil and fan housing, turning it on edge
while lifting.

Heaters are installed in the reverse order of how they were
removed.

Evaporator Fans

Air is circulated throughout the case with 115-volt low tempera-
ture fan motors. These motors must be operating at all times
except during defrost.  Fan motors should be replaced with

motors having the same characteristics including type, physi-
cal size, wattage and RPM.

Air Curtain Velocity

Air curtain velocity is affected by stocking levels, coil frost
loads, temperature and fan condition.  The measurement
method also affects the reading.  Zero Zone recommends
using an Alnor Velometer Jr., set to the 0-to-800 fpm range.
Air velocity should be measured at the back edge of the
discharge air honeycomb, at the center of the middle door in
the case (other doors have slightly lower velocity).  A typical
VZ velocity reading is 425 feet per minute in a fully-packed
freezer, after the freezer has defrosted and pulled down to
operating temperature.  A typical VZT velocity reading is 400
feet per minute under the same conditions.  Air curtain
velocity in a partially-packed freezer is significantly lower
because more air exits the back wall duct holes.

Fan Removal

1.

Turn off power to fans. Remove coil cover.

2.

Unplug fan from fan power supply plug located on the
front face of the fan housing.

3.

Remove the fan blade nut and fan blade.

4.

Remove the two mounting bolts and remove the fan
assembly from the fan housing.

5.

Remove the three fan motor mounting screws from the
back of the fan motor.

6.

Reverse steps 1 - 5 to install.

Ballasts — 1-Door, WA and WB

Most Zero Zone case ballasts are located in the door mullion.
Ballasts for the 1 door, WA & WB, are located behind the
kickplate.

Fluorescent Lighting

T-8 lighting is standard on all cases. These systems use a lens
to direct light output evenly across the shelves. Turn off power
before servicing the lamps. The lens must be removed to ac-
cess the lamp. The lens must be replaced after servicing for
proper operation. Detailed information  is contained in the door
instruction booklet.

Optional Lighting

When optional lighting systems (LED, fiber optic) are supplied,
separate instructions are supplied with the case.

Summary of Contents for RVZC30

Page 1: ......

Page 2: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 2 0407...

Page 3: ...Refrigerant Piping 17 Figure 16 Penetration sealing 17 Figure 17A Refrigeration line sizing Frozen Foods 18 Figure 17B Refrigeration line sizing Ice Cream 19 Figure 18 45 elbow suction line 20 Tempera...

Page 4: ...AT TIME OF DELIVERY AND ALL CLAIMS FOR DAMAGES MUST BE FILED WITH THE TRANSPORTATION COMPANY NOT WITH ZERO ZONE The carrier will supply necessary report and claim forms PACKAGING Each case in a line...

Page 5: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 5 0407 Figure 1 Case label information...

Page 6: ...tional hat channels to raise the case height place them under each pair of bases The 3 and 4 door hat channels will be angled slightly to support the front and rear bases Figures 3 5 6 Place the requi...

Page 7: ...VZP30 and BB T TBB WA RVC24 7 0407 Figure 4 Shims under bases and case Figure 3 Typical hat channel locations Hat section Shim Base Shim Base Both corners of the base must be supported by shims to pre...

Page 8: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 8 0407 Figure 5A All base locations 1 Door Case Wrap Around Case WA Back to Back Wrap Around Case WB...

Page 9: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 9 0407 Figure 5B All base locations...

Page 10: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 10 0407 Figure 5C All base locations...

Page 11: ...floor as high as necessary for transport The fork truck should be driven slowly avoiding any abrupt motions or bumps The following fork lift dimensions must be maintained to avoid damaging the case w...

Page 12: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 12 0407 Figure 8 Expandable base Figure 6 Removing wood planks Figure 7 Wood block inside base Spacers...

Page 13: ...ases to be joined Figure 10 T Strips DO NOT APPLY EXCESS AMOUNTS OF BUTYL SEALANT THAT WOULD CAUSE IT TO SQUEEZE ONTO END FRAME METAL AREAS Caulk sealant used to join cases and complete the sealing re...

Page 14: ...e and a drain trap to the tee Plug the open end of the tee using the clean out plug supplied with Figure 11 Required sealing for NSF approved installations the drain trap kit The drain line must be pi...

Page 15: ...nt kick plate Installing Bumper Figure 14 The front kick plate and bumper attaches using 1 screws attached to brackets located on the front of the case The kick plate can be adjusted up and down to fi...

Page 16: ...ers on a 2 door 3 spacers on a 3 door 1 To ease installation hook the bumper to the case and position the kick plate Then pull the bottom edge of the bumper forward hold the spacer in place and then i...

Page 17: ...ired Figure 18 A piping chase in front of the fan shroud allows the refrigerant lines to be run through the right or left end frame Piping should not be placed near the electric defrost heaters The de...

Page 18: ...8 2 820 5 280 5 8 2 250 4 220 5 8 1 920 3 600 5 8 7 710 12 800 7 8 5 290 8 780 7 8 4 230 7 030 7 8 3 610 6 000 7 8 12 810 20 300 7 8 8 790 14 000 7 8 7 040 11 200 7 8 6 010 9 530 7 8 20 310 41 000 1...

Page 19: ...5 8 1 850 3 450 5 8 1 570 2 950 5 8 6 310 10 500 7 8 4 330 7 180 7 8 3 460 5 750 7 8 2 960 4 910 7 8 10 510 16 600 7 8 7 190 11 400 7 8 5 760 9 120 7 8 4 920 7 790 7 8 16 610 33 600 1 1 8 11 410 23 1...

Page 20: ...ling or delayed cycling Figure 18 45 elbow suction line Temperature Control Adjustment When factory installed the temperature control is located to ward the right end of the case behind the black kick...

Page 21: ...rs are de energized The defrost heaters are energized The compressor continues to run and pumps down the coil The compressor cycles off on its low pressure control If there is any residual liquid left...

Page 22: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 22 0407 Figure 21 Electric defrost 30 wiring...

Page 23: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 23 0407 Figure 22 Electric defrost 24 wiring...

Page 24: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 24 0407 Figure 23 Hot gas wiring...

Page 25: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 25 0407 Figure 24 Single point wiring...

Page 26: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 26 0407 Figure 25 Master satellite wiring...

Page 27: ...hermostat or probe attached to the dump line At ASHRAE test conditions termination ranges from 12 22 minutes If the cases are so equipped the defrost termination is 65 F Zero Zone provides a defrost t...

Page 28: ...into the serpentine coil attached to the floor of the case and then into the evaporator Condensed liq uid leaves the evaporator through the side port distributor through a check valve into the liquid...

Page 29: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 29 0407 Figure 27 24 Electric Figure 26 30 Electric...

Page 30: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 30 0407 Figure 28 Coil 30 Hot gas Figure 29 Coil 24 Hot gas...

Page 31: ...ght switch off during the initial case temperature pull down to prevent the case lights from cycling off and on Always turn the lights off when replacing lamps Case Thermometer The cases are shipped w...

Page 32: ...g Heaters are installed in the reverse order of how they were removed Evaporator Fans Air is circulated throughout the case with 115 volt low tempera ture fan motors These motors must be operating at...

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