ZES EVC03 Series, Installation Manuallines

Page 1: ...Installation Guideline ELECTRIC VEHICLE CHARGER EVC03 Series...

Page 2: ...AUTHENTICATION 10 7 CONNECTIVITY 11 8 MECHANIC SPECIFICATIONS 11 9 ENVIRONMENTAL TECHNICAL SPECIFICATIONS 11 10 INSTALLING CHARGE STATION 11 10 1 UNPACK CHARGING STATION 12 10 2 BOX CONTENTS FOR CHARG...

Page 3: ...upstream distribution panel Consult your local dealer The ambient temperature range during charging should be between 35 C and 50 C without direct sunlight and at a relative humidity of between 5 and...

Page 4: ...staller and purchaser To reduce the risk of electrical shock connect only to properly grounded outlets WARNING Make sure that during installing and using the charging station is constantly and properl...

Page 5: ...Phoenix VAL MS230 3 1 FM MCCB Thermic Magnetic Adjustable must be connected to the upstream distribution box Model CCS CHADEMO AC Socket Power Out Input Max AC current Recommended Cross Section for L1...

Page 6: ...CHAdeMO Output 4th Asterisk AC output combination Blank No AC Output S AC22 kW Socket Output Cabinet EVC06 3 GENERAL INFORMATION 3 1 INTRODUCTION OF THE PRODUCT COMPONENTS 2 3 9 4 1 5 8 10 6 7 1 All...

Page 7: ...English 6 2022 ZES All rights reserved IG v1 0 0 01 2022 3 2 DIMENSIONAL DRAWINGS Front Side and Top View Figure 2...

Page 8: ...English 7 IG v1 0 0 01 2022 2022 ZES All rights reserved 3 3 ELECTRIC VEHICLE CHARGING STATION EXPLODED PICTURE Figure 3...

Page 9: ...7 CABLE COVER 1 25 METAL COVER RIGHT 1 8 METAL BRACKET PSU 1 26 FRAME FILTER RIGHT EVC06 1 9 METAL BRACKET KLEFER 1 27 AIR FILTER C G4 1050X150 2 10 METAL BRACKET N PE 1 28 INNER GRILL EVC06 2 11 META...

Page 10: ...ALLATION EQUIPMENTS and ACCESSORIES M20 Steel Expansion Bolt x4 Special Spanner M50 x M40 Flange M12 Bolts x4 1 set x2 Lock Keys RJ45 Male Connector 4 2 RECOMMENDED EQUIPMENTS and TOOLS 20 Drill Bit I...

Page 11: ...rrent 125 A Interface Compliance IEC62196 1 3 IEC 61851 1 23 24 ISO 15118 1 2 3 DIN 70121 CCS 2 Output Max Power 60 kW Voltage Range 200 500 Vdc Maximum Current 125 A Interface Compliance IEC62196 1 3...

Page 12: ...02 11 a n ac Mobile Connectivity GSM 900 1800 UMTS 900 2100 LTE Band 1 3 7 8 20 28A OCPP Specification OCPP 1 6 J 8 MECHANIC SPECIFICATIONS Material Metal Panel Protection Degree Ingress Protection Im...

Page 13: ...r ASTM B117 Method Screws outside the product are recommended to be exceeding 720 hours WARNING RISK OF ELECTRICAL SHOCK AND INJURY POWER OFF THE CHARGING STATION MAIN SUPPLY BEFORE ANY INSTALLATION S...

Page 14: ...13 IG v1 0 0 01 2022 2022 ZES All rights reserved 10 1 UNPACK CHARGING STATION Unpack the charging station as shown in figure below Note that front and top covers are marked as shown in the figures F...

Page 15: ...1 0 0 01 2022 10 2 BOX CONTENTS FOR CHARGING STATION User Manual and Installation Guideline 1 Master 2 User RFID Card User Manual ELECTRIC VEHICLE CHARGER EVC06 Series User Manual ELECTRIC VEHICLE CHA...

Page 16: ...N PE and Commu nication on the concrete foundation from top to bottom The dimensions and the position on the concrete foundation are shown at Figure 3 Make the cable duct on the concrete foundation Th...

Page 17: ...A B C and D are shown 5 Open the right side cover of the product using the keys provided by turning the handle counterclockwise with wide angle 6 The cable length of 80 cm should be available above th...

Page 18: ...English 17 IG v1 0 0 01 2022 2022 ZES All rights reserved 8 Remove the left and right bottom side plates by unscrewing the plates Figure 8...

Page 19: ...concrete foundation such that the base holes of the charger are aligned with these expansion bolts in figure Tighten the expansion bolts with nuts The type of expansion bolts used are shown at Figure...

Page 20: ...19 IG v1 0 0 01 2022 2022 ZES All rights reserved 10 Remove the eyebolts after placement of the charging station Plug the bolts with the washers Figure 11 You can continue following Cable Installatio...

Page 21: ...e handle through the back side of the charging station with wide angle Figure 12 1 Insert the cover opening key into the cover lock 2 Turn the key in the direction of the arrow 3 After turning the key...

Page 22: ...Figure 13 Crimping lug positions All crimping lugs L1 L2 L3 PE and N are selected for 240mm of cable section Cable gland nuts are compatible with 185mm 300mm cable sections complying with sealing sta...

Page 23: ...surface of crimping lugs corresponds to 92 of the surface data indicated in the crimping lug datasheet compatible with cable section of 240mm Figure 15 3 Pass the cables through the cable glands at th...

Page 24: ...English 23 IG v1 0 0 01 2022 2022 ZES All rights reserved Figure 16 1 Line 1 2 Line 2 3 Line 3 4 N 5 PE 5 Tighten the cable glands using an adjustable wrench...

Page 25: ...2022 ZES All rights reserved IG v1 0 0 01 2022 10 5 2 SIM CARD CONNECTION See section Opening side covers and insert the Micro SIM card in the cellular module SIM card slot as shown in the below figur...

Page 26: ...rrows in below figure 3 Using a Crimping Tool trim the end of the cable you re terminating to ensure that the ends of the conducting wires are even 4 Strip off approximately 1 inch of the cable s jack...

Page 27: ...start all over again 9 Insert the prepared connector cable assembly into the RJ45 slot in your crimping tool Firmly squeeze the crimper s handles together until you can t go any further Relea se the h...

Page 28: ...harger to your PC directly Figure 18 Power on the charging station Default IP address of HMI board is 192 168 0 10 For this reason you need to give static IP to your PC in the same network with HMI bo...

Page 29: ...ZES All rights reserved IG v1 0 0 01 2022 10 5 5 OPEN WEB CONFIG UI WITH BROWSER Figure 20 Press proceeding to continue You have reached the login page Figure 21 Enter login information Username admin...

Page 30: ...n this page there are some information about EV charger You can change the language of the UI by making selection from the drop down menu on the right corner You can log out whenever you want by click...

Page 31: ...English 30 2022 ZES All rights reserved IG v1 0 0 01 2022 Figure 24 Figure 25...

Page 32: ...ag is used for notifying the server related to transactions Authorize All Requires an IdTag to be presented however does not check its integrity it accepts all IdTags Does not send the authorization s...

Page 33: ...on is chosen other than Auto then the server connection will be tried to be established ONLY through that interface In other words in case of a connection loss even another interface is capable of get...

Page 34: ...configuration Parameters menu These parameters are based on the definitions at the OCPP 1 6 Specification These may be modified by the server if the config is not read only This interface gives the c...

Page 35: ...English 34 2022 ZES All rights reserved IG v1 0 0 01 2022 Figure 31...

Page 36: ...aces in this page Cellular Ethernet and Wi Fi If you set Cellular as enabled APN Name is mandatory Select interfaces modes as Enabled if you want to activate it If you select Ethernet or WLAN Default...

Page 37: ...English 36 2022 ZES All rights reserved IG v1 0 0 01 2022 Figure 34 10 5 7 4 OCCP CONNECTIONS SETTINGS If you are done with mode selection click Save button Figure 35...

Page 38: ...MAINTENANCE PAGE In System Maintenance you can download OCPP or HMI logs by clicking buttons Download dialog will be shown after a few seconds The logs related to device can downloaded here The firmw...

Page 39: ...English 38 2022 ZES All rights reserved IG v1 0 0 01 2022 The configurations related to device can backuped and restored here Figure 38 Hard of soft reset can applied to device here Figure 39...

Page 40: ...English 39 IG v1 0 0 01 2022 2022 ZES All rights reserved The administrator password can changed here Figure 40 Factory reset can applied to device here Figure 41...

Page 41: ...e bolts 2 Ensure all the cables and plugs are not damaged 3 Place and tighten the screws of the isolator plate covering the AC Mains cable Figure 42 4 Switch on the MCCB Figure 43 5 Close the right si...

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