Zetor Forterra CL 100, Operator'S Manual

Page 1: ...OPERATOR S MANUAL FORTERRA CL 1 2015 100 110 Tractor is Zetor Since 1946 120 130 140...

Page 2: ...and get a perfect overview of how to use the tractor with maximum efficiency during various kinds of work If you observe the rules of tractor operation and maintenance and driving safety your new trac...

Page 3: ...2...

Page 4: ...drostatic steering 24 Air cleaner 24 Cab filtration 25 Hitches 25 Inspection of fouling of coolers 25 After work with front implements and in case of cooler clogging 25 Tyres and wheels 26 Short funct...

Page 5: ...42 Fuel tank 43 Fuel tank drain plug 43 Urea tank 43 Instrument panel 45 Instrument panel signal lamps 45 Instrument panel instruments 46 Instrument panel buttons 46 Display description 47 Change of t...

Page 6: ...mmediately after start 77 Engine heating 78 Error signalling 78 Indication of the limitation of the engine power and engine revolutions 78 Diesel particle filter 79 Filter of solid particles indicatio...

Page 7: ...05 Selection switch of rear PTO clutch revolutions P T O 106 Replaceable end points of rear PTO shaft 106 Rear PTO switch 107 Engaging rear PTO shaft Independent revolutions 107 Engagement of rear PTO...

Page 8: ...Wheel track change 133 Gauges of the front wheels of the front drive axle of the tractors equipped with screwed footer discs 133 Possible adjustable tracks of the front wheels of the front driving ax...

Page 9: ...esel paricle filter 159 Urea urea solution AUS 32 160 Tractor greasing scheme 160 Safety instructions for lubrication of the tractor 160 Solid front drive axle 161 Hitch for a single axle semi trailer...

Page 10: ...nt 179 Parking brake adjustment 179 Adjustment of the lifting draw bars of the hitch for a single axle semi trailer 180 Adjusting the bowden cable 180 Main technical parameters 181 Main tractor s para...

Page 11: ...NOTES 10...

Page 12: ...4 Tractor serial number When ordering spare parts and within all written and oral communication always specify the data of your tractor that should be written in the frames below Tractor type Tractor...

Page 13: ...The right left front and back indications refer to the driving direction of the tractor F11N003 LOCATION OF SERIAL NUMBERS 12...

Page 14: ...symbol refers to optional tractor accessories installed by the manufacturer on the customer s request Instruction manual s passages related only to models equipped with DPF diesel particle filter are...

Page 15: ...forbidden z Pay special attention when driving on a slope and muddy sandy icy or uneven ground z Observe the maximum prescribed slope gradient of 12 z During aggregations of the tractor with machines...

Page 16: ...e door pay attention being in space of shifting lever and hand throttle control z Brake the tractor with parking brake before leaving tractor with running engine z Do not forget to brake the tractor w...

Page 17: ...the end of their service life you must observe relevant provisions of valid acts and implementation directives of these acts of the country where the tractor is used The last seller of the tractor is...

Page 18: ...n the tractor thoroughly from chemically aggressive substances and neutralize them after the termination of the work according to the manufacturer s instructions Driver s seat If the driver s seat is...

Page 19: ...r s seat ZETOR tractors are classified in A category in classes I and II A category includes all tractors with set level of vibrations owing to similar specifications of construction Results of measur...

Page 20: ...re equipped with cab roof according to point 2 From safety reasons series ZETOR tractors supplied without front end loader with standard roof pursuant to point 1 must not be equipped or used with fron...

Page 21: ...bserve special instructions related to accidents prevention and general rules related to technical safety la bour medicine labour hygiene and regulation defining operation on roads z The manufacturer...

Page 22: ...an be mounted to ZETOR tractors In case of additional assembly of further tractor equipment for working in the woods full responsibility is borne by the supplier and manufacturer of the protective str...

Page 23: ...NOTES 22...

Page 24: ...oil dip stick check the oil quantity in the engine and then check the connection of the engine lubrication system for leaks Maintain the oil level between the dipstick marks XF_02_193 Check the connec...

Page 25: ...ectiveness of brakes of the tractor with a trailer Trailer hydraulic brakes Check tightness of hydraulic brakes of the trailer and effectiveness of brakes of the tractor with a trailer F14N028 z Check...

Page 26: ...t or blowing with compressed air Do the cleaning or replacement of the filter elements after removing the covering grills in the roof overhang At the customer s request we supply filters with active c...

Page 27: ...alue Check and if necessary retighten the bolts of the front and rear wheels Never drive with loose wheel bolts F11006 After starting the engine check whether the hydrostatic steering failure engine l...

Page 28: ...getting on and getting off the tractor Pay increased attention in the area of gear shifting lever and manual throttle lever Safety cabin is equipped with toned glass F11N039 Door can be opened from t...

Page 29: ...window is secured in the partly open position with a plastic latch You can open the door by lifting the latch towards yourself upwards and pushing it into the groove Then the window will be secured i...

Page 30: ...rail The sliding cover of the swing lid 2 is closed and opened with pressure or by pulling the slots in the arrow direction C15N146 Shelf is placed on the left side of driver s seat Toolbox is placed...

Page 31: ...direction it decreases Driver s seat with mechanical suspension Control according to points 1 2 3 4 and 5 Point 2 lever is placed on the right Driver s seat with pneumatic suspension To be turned on a...

Page 32: ...controller to adjust the height of the armrest tighten the controller to lock the armrest position 7 The seat vibration absorption setting move the controller up to get the float seat position move t...

Page 33: ...ee pin socket 4 Switch of the multiplier pre selection more information in chapter DRIVING 5 Switch of differential closures more information in chapter DRIVING 6 Switch of the control of the front dr...

Page 34: ...ts off The switch controls the illumination in the grill or in the roof of the cabin of the tractor Use the lights in the roof of the cabin only when tools covering headlights in the grill is attached...

Page 35: ...rolled via the key is disconnected The key can be removed S43 The voltage is connected to all the equipment excluding starter The key is in this position with the engine running S44 Starter and supply...

Page 36: ...he steering wheel after unlocking the lock by turning the lever 2 in the direction of the arrow After setting the steering wheel secure the lever 2 by retightening against the direction of the arrow F...

Page 37: ...he lever is placed on the right side of driver s seat H Road speeds N Neutral L Reduced speeds F72 The lever 1 is placed on the right side of driver s seat For more information see the chapter on Driv...

Page 38: ...d b braked 2 coupling for semi trailer lever a transporting position b bearing hooks folded up tow hook with carrier can be started F74 Disconnect the battery immediately by battery disconnector which...

Page 39: ...f snow flake lights up You will disengage the air condition system by repeated press of switch snow flake symbol switches off F_02_17a a Surrounding outside air is sucked in through filters to cabin s...

Page 40: ...e position to the left 2 Set the air circulation in the cabin lever D to the position of outer air sucking 3 Select an applicable gear of the ventilator run position 1 2 3 by ventilator control B 4 Sw...

Page 41: ...m expiration is not so intensively dried with this setting Continuous temperature control with air condition on can be also done by lowering the output of ventilator by switching the control B to posi...

Page 42: ...entres When spraying pesticides and using heating filters with active carbon the recirculation control must be in the position of air sucked from the outside and the ventilator control maximum ventila...

Page 43: ...the rear wiper is located on the right column of the cabin The single speed engine of the rear wiper is controlled by the single position switch of the rear wiper C15N050 Windshield washer tank is pla...

Page 44: ...k P15N029 Plug for draining dirt and fuel off the fuel tank is in its bottom H800 Add only urea Other media even a small amount e g diesel oil lead to the destruction of the system If e g diesel oil w...

Page 45: ...NOTES 44...

Page 46: ...signal lamp yellow Lights up with air filter clogging 11 Urea level signal lamp red orange 12 SCR signal lamp red 13 SCR signal lamp orange 14 Indicator red of a failure in the hydrostatic control sy...

Page 47: ...achieved 3 Indicator of engine revolutions at which nominal revolutions of the rear PTO at standard revolutions of the rear PTO shaft are achieved E display Instrument panel buttons A Rolling up in t...

Page 48: ...ive switch 4 engagement of differential locks 5 switching the function of rear PTO shaft automatic disengagement 6 maintenance interval exceeded 7 main field of display 8 secondary field of display F1...

Page 49: ...urrent time in 24 hour format is displayed F15N005 There are data regarding PTO shafts in this screen 1 Front PTO shaft revolutions if the shaft is activated 2 Rear PTO shaft revolutions when the shaf...

Page 50: ...ormation is available in the chapter Power of Agricultural Machines F15N009 In the main field 1 the voltage of the accumulator battery is displayed F15N010 In the main field 1 the total amount of the...

Page 51: ...tank volume In case that the data is not available is displayed In the secondary field 2 the average consumption of urea in grams per hour is displayed More information in chapter System of Additiona...

Page 52: ...emperature is displayed F15N015 In the main field 1 the average speed of the tractor is displayed In the secondary field 2 the average consumption of the fuel is displayed The entries are automaticall...

Page 53: ...onsumption for a certain period you must reset zero the value at the beginning of the measurement The value is updated every 10 s Manual zeroing reset of data Except automatic zeroing of data these en...

Page 54: ...s of the tractor 1 remaining to the maintenance date is displayed on the display Exceeding the service interval If the tractor is not braked by a manual brake a warning is displayed on a display lette...

Page 55: ...lling Errors arising during tractor operation are indicated by switching the corresponding signal lamp acoustic signal and error message in the instrument panel display If the error is indicated the s...

Page 56: ...lay of the defect is minimized into the main field All the tractor s functions remain active it can happen that some of the functions is not undepreciated The state is indicated by the signal lamp If...

Page 57: ...ill enter the service menu by a longer pressing of A button The selection of items to be done by B and C buttons The selected item is marked by an arrow 1 Exit from service menu By buttons B and C sel...

Page 58: ...l between individuals defects 1 sequence number 2 defect code 3 code of defect specification 4 number of defect repetitions Return to the main screen by pressing button C ENTER Display setting languag...

Page 59: ...u Select the item aggregation width marked with an arrow a by B and C buttons and by pressing the button A shift to the menu aggregation width There are three preset values of aggregation width in agg...

Page 60: ...ct the item machined area marked with an arrow by B and C buttons By pressing the A button you will enter the machined area menu b Select an item 1 by B and C buttons and in the aggregation width menu...

Page 61: ...onger pressing of button A a Use buttons B and C to select the item calibration indicated with arrow b By pressing button A you enter the calibration menu 1 calibration of travel speed 2 service setti...

Page 62: ...tons and move to the speed menu by pressing A button select an item 4 by B and C buttons and by pressing the A button move to the following menu The item 3 serves only for setting the travelling speed...

Page 63: ...Display of minutes Procedure for setting of time Use buttons B and C to select the item hours 1 by successive pressing of button A ENTER we change the value of hours in the display changes are display...

Page 64: ...pressing the button A The following items are displayed on the screen 1 Automatic regeneration of the diesel particulate filter DPF Auto 2 Inhibition of regeneration of the diesel particulate filter D...

Page 65: ...hen the engine is started stop the engine and contact the service centre High air temperature in the engine air intake system C15N115 High air temperature in the engine air intake system is indicated...

Page 66: ...ount of NOx in the exhaust gases At the same time the reduction agent injected into the exhaust system reacts in SCR catalyst with NOx emissions contained in exhaust gases which are reduced to nitroge...

Page 67: ...the orange signal lamp of the diesel particulate filter by the subsequent acoustic signal and by the corresponding error code on the display of the instrument panel If this situation occurs increase...

Page 68: ...the engine power can be reduced The catalytic reduction is stopped and the amount of harmful emissions in exhaust gases is increased When urea is added in the tank the catalytic reduction is restored...

Page 69: ...re vessels Urea freezes below the temperature of 11 C To ensure proper functioning of the SCR system urea with the concentration of 32 5 must be used Principles for safe handling of urea AUS 32 DEF Co...

Page 70: ...ument panel and by the subsequent acoustic signal If the error is not eliminated it is indicated every time when the engine is started The reason for the indication may be in not meeting the required...

Page 71: ...the instrument panel 2 x 3 s 1st degree of limitation less than 5 orange signal lamp flashes 1 Hz Continuous display The prompt disappears after pressing any button on the instrument panel 2 x 3 s re...

Page 72: ...68 EC or 1 5 h for Tier 4f EPA expires limitation of the engine power with continuous starting is activated Note A warning message on the display 1 or 2 is displayed according to the type of the trac...

Page 73: ...filling of DPF filter with ash please contact authorized service Long term shutdown of tractor During a long term shutdown of the tractor the urea filling must be drained from the tank Before operati...

Page 74: ...culate filter DPF Auto The mode of automatic control of the treatment of exhaust gases The regeneration of the filter is started in case of need when a certain level of filling of the filter with carb...

Page 75: ...eration b by long pressing the button A Successful activation is indicated by the activated symbol c in the upper right corner of the instrument panel display In case that the regeneration must be sta...

Page 76: ...off If the clutch pedal is not pressed the engine cannot be started the starting interlock switch is not actuated Note Before the entire starting we recommend you to prime the fuel system with some st...

Page 77: ...cable pursuant to valid legislation of the state where the tractor is operated at least prior to each winter period Starting the engine F15N048 1 Put the key in ignition 0 position 2 Make sure the pa...

Page 78: ...a second and the signal lamp 2 glows glowing in the emergency mode is performed similarly as at low temperatures regardless the temperature of the cooling liquid If the engine is at standstill the glo...

Page 79: ...then the engine is started the corresponding signal lamp is switched on again and the error message runs through the display 1 The signal lamp of a serious defect of the system red 2 The signal lamp...

Page 80: ...s including their colours and the pictogram of the sounding acoustic warning signal In the right part of the label a required reaction of the tractor operator is described 1 If the signal lamp flashes...

Page 81: ...n the regeneration is finished the signal lamp 1 is switched off Activation of the signal lamp 2 of the yellow colour on the instrument panel while the engine is running indicates that there is a less...

Page 82: ...th risk of fire or in an explosive environment During operation of the tractor in an environment with risk of fire or in an explosive environment when regenerating the filter of solid particles DPF it...

Page 83: ...elease the clutch pedal clutch is engaged smoothly and at same time increase engine revolutions Note For increasing the life cycle of synchrones it is possible to shift from higher to lower gear with...

Page 84: ...when the tractor is in standstill F72 Three gear multiplier is a standard equipment of all types of tractors Shifting individual gears of three gear multiplier is controlled by two buttons on the head...

Page 85: ...lit symbol on the switch If the preselection switch is offthe gears of multiplier can be engaged by buttons on the gear shifting lever If the preselection switch is on b the gears of multiplier are s...

Page 86: ...d 1 900 engine revolutions necessary for automatic multiplier shifting used in this example are purely informative in practice the number of revolutions is set by the driver according to the specific...

Page 87: ...s stopped the key of the switch box is switched off is deactivated When the engine is started again the front drive axle is returned to the mode where it was before the engine was switched off If the...

Page 88: ...ton in the part with the AUTO symbol which is when released automatically returned into its original position The front drive axle is switched off by pressing the button again Activation of the front...

Page 89: ...e button when the travel speed is lowered Switching off of the differential closure is performed by pressing the button again or by pressing one of the brake pedals Switching from the manual to the au...

Page 90: ...fast acceleration may cause overloading of the power train increased fuel consumption excessive wear of tyres and damage of the transported load Only use the 1st gear to put the tractor in motion whe...

Page 91: ...field Note When going down a steep slope with a trailer or articulated trailer equipped with air or hydraulic brakes it is necessary to brake by a foot brake from the beginning of descend When braking...

Page 92: ...e is a maximum allowed speed of the set of 30 km per hour Maximum allowed speed of the set is defined by maximum allowed speed of the slower vehicle of the set FHD14N062 Operating pressure is adjusted...

Page 93: ...e valve of trailer prefers the function of brakes to the function of hydraulics If there are shocks when foot brake pedals are depressed in the pipeline of hydraulic circuit it is necessary to bleed t...

Page 94: ...anual brake FHSX15N011 After the work of tractor when the engine was fully loaded it is necessary to secure its cooling 1 Before stopping the engine lower the revolutions to 800 1000 revolutions per m...

Page 95: ...or with low engine revolutions the control may blink if it switches off after starting or increasing the revolutions it is not a failure P15N062 In case that indicator of lubrication battery recharge...

Page 96: ...ficiencies to be removed immediately you will thus prevent subsequent damage or endangered operation z Keep the same procedure also after tractor complete overhaul In first 10 hours of operation From...

Page 97: ...NOTES 96...

Page 98: ...a chain pulls apart It is forbidden to use tractor axles individual travelling wheels such as reeling jack when rescuing a sunken tractor NM13N023 It is designed for attachment of double axle trailer...

Page 99: ...of the trailer you must always check whether the indicator 3 is retracted in accordance with fig B E304 The draw rod can transversely be set to five positions You fix it in a given position using a c...

Page 100: ...g the lever 1 in the arrow direction you will retract the locking wedge 2 D207 The hitch for a single axle semi trailer may be equipped with a hook A or with a swinging draw bar B Replacing the hook w...

Page 101: ...ificate of the tractor The maximum permissible speed of the set results from the maximum permissible speed of the slower vehicle in the set Hitch of class C max weight of the trailer 6 000kg Hitch of...

Page 102: ...Permissible vertical static load Hitch pin ball Hitch type Permissible vertical static load Hitch pin ball 736 kg 31 mm 2 000 kg 80 mm 2 000 kg 47 mm 1 200 kg 31 mm Fixed pin 2 000 kg 44 5 mm TRANSPO...

Page 103: ...NOTES 102...

Page 104: ...e are no unauthorized personnel near there is a risk of injury Controlling the front and rear PTO shaft Display of revolutions of the PTO shaft Switches and controls of front and rear PTO shaft contro...

Page 105: ...n Standard and economical independent revolutions of rear PTO shaft FH13N006 The system used in the tractor is marked on the label placed by rear PTO shaft revolutions preselection lever This system h...

Page 106: ...f joint shaft of an aggregated machine to the tractor F15N039 For facilitating the connection of joint shaft of aggregated machine to a tractor a button 1 placed on mudguards can be used With the engi...

Page 107: ...40 rpm B 1000 rpm The tractor is equipped with six or twenty one splined replaceable end point of rear PTO shaft Replacement procedure 1 Use safety ring pliers to demount a safety ring 1 2 Remove repl...

Page 108: ...clutch disengaged B rear PTO shaft clutch engaged Check that the PTO shaft revolutions are set properly with regard for the connected tools Engaging rear PTO shaft Independent revolutions F15N040 The...

Page 109: ...nction of automatic deactivation of the clutch of PTO shaft means that when the PTO shaft is activated and the arms of the rear three point hinge are lifted the clutch of the rear PTO shaft is automat...

Page 110: ...d engine with disengaged PTO shaft clutch switch and reversing lever under the steering wheel in neutral position Display the third display on dashboard by gradual depression of A button Setting H LIM...

Page 111: ...starts blinking on the display Restarting rear PTO shaft For subsequent spinning of rear PTO shaft it is necessary to proceed in accordance with see Starting rear PTO shaft If with Stopping rear PTO s...

Page 112: ...ctivity by switch of a switch C15N022 The engagement of front PTO shaft is signalized by displaying the number of revolutions of front PTO shaft on the display of dashboard If the aggregated machine p...

Page 113: ...ary harrows reaping machines etc Cardan shaft for drive of these machines must be equipped with the so called freewheel clutch which ensures disconnection of torque transfer with retroaction from the...

Page 114: ...must be removed with any textile material The hydraulic pump cannot be disengaged When the engine is running the pump is in operation The pressure generated in the hydraulic system by the hydraulic p...

Page 115: ...e of the oil in an environment friendly way FH12N046 Type of work On level ground Max oil consumption 12 litres Gearbox filling standard Type of work On a slope Max oil consumption 12 litres Gearbox f...

Page 116: ...rn valve use for the connection of the working branch of the machine with the increased requirement for tightness minimum drop of the tools e g during transport Description of the functions of individ...

Page 117: ...he front three point hitch in the closed position In the tractor version that is not equipped with the front outlets or the front three point hitch and that is equipped with a a three section distribu...

Page 118: ...n branch must always be connected to quick coupler 0 In case of connection of the filling pressure branch to quick coupler 1 or 2 the hydraulic motor is protected by the kick out function against over...

Page 119: ...NOTES 118...

Page 120: ...speed 4 Setting the position of lifting device 5 Upper position restriction 6 Smooth setting of manual control automatic control 7 LED diagnostic 8 LED lifting 9 LED lowering 10 Engaging compensator...

Page 121: ...tarted Activation of the EHR B system is only possible when the lubrication indicator has gone off The blocking can only be cancelled system activated with the engine running by moving the lifting lev...

Page 122: ...afety the steering axle is not unloaded so much 2 Stabilization of the transported implement 3 Reduced dynamic stress of the hydraulic system and the rear three point hitch During the adjustment of th...

Page 123: ...mbol of the maximum lowering speed Symbol of the minimum lowering speed F_02_170 For permanent work with free hydraulic system e g during work with a plough with a support wheel the position of the co...

Page 124: ..._02_172a Do the step according to Cancel blocking part Set the control 6 to hitchtronic AHC position By control 4 set the working depth of tools attached to rear three point hitch When the implement a...

Page 125: ...g of the control system and the Blocking cancellation must be repeated F_02_98 1 Lifting 2 Lowering The movement only lasts as long as the buttons are held External hydraulic control buttons are funct...

Page 126: ...paired by a specialized workshop Flashing combination of the diagnostic LED 7 Error category Error description Long pause No of flashes Short pause No of flashes 1x 1x Serious error Error with interna...

Page 127: ...pin 3x 2x Left dynamometric pin A Faulty contact or interrupted conductor of the dynamometric pin Short circuit of the dynamometric pin conductor Possible overloading of the dynamometric pin 3x 4x Low...

Page 128: ...870 mm of openings of connecting balls of the lower draw bars according to ISO 28 mm of the upper draw bar opening 25 mm Category III N Hitch axis length 870 mm of openings of connecting balls of the...

Page 129: ...e lifting draw bar from the pin of the hydraulic arm make the adjustment by turning the lug 1 Lifting draw bar see fig B Extend the capstan 2 in the arrow direction and make the adjustment by turning...

Page 130: ...eces and locking pegs see fig 3 E459 Both lower 3 and upper 4 draw bars of linkage are equipped with CBM hooks The tools must be first equipped with hanging CBM balls 1 and with limiting draw bars set...

Page 131: ...he tractor over the front axle This hydraulic lock is recommended even in case no machine is attached to the three point hitch E461 The hitch is equipped with two hydraulic cylinders that are supplied...

Page 132: ...Changing the position of the draw bars of the front three point hitch 1 Release and remove the pin 1 from the opening 2 Lift the arm from position A to position B 3 Lock the arm by inserting the pin 2...

Page 133: ...NOTES 132...

Page 134: ...wheels to be tightened with a torque of 250 290 Nm z After every release of a foot joint tighten the screws to a prescribed value z After travelling a distance of 100 m with an unloaded tractor retig...

Page 135: ...aded tractor tighten the nuts tightening the front wheels again to the prescribed torque After loading the tractor tighten the nuts tightening the front wheels after 3 Mh After 10 Mh retest the tighte...

Page 136: ...measurement on the sides of rims z Locking nuts of heads of ball joints 2 tighten with a torque of 122 136 N Upper surfaces of heads must be 1 parallel Front drive axle fenders Front drive axle fende...

Page 137: ...that the distance between a tire and the nearest solid point on the tractor is at least 50 mm Check both front tires 2 Turn the steering to full lock to the other side and check according to point 1 3...

Page 138: ...e after every release of foot joint z After travelling a distance of 100 m with an unloaded tractor retighten the joints again to a prescribed torque z After loading the tractor tighten the joints aft...

Page 139: ...NOTES 138...

Page 140: ...that are accessible after removal of the battery holder Combination of weights pcs Mass of weights kg 2 2x34 68 F223 The front weights of the can type are suspended in the tool carrier They are prote...

Page 141: ...B or you can fill the tyre under pressure C 6 Remove the hose and unscrew the adapter for water filling 7 Screw on the valve insert and inflate the tyre to the prescribed pressure 8 After inflating sc...

Page 142: ...est of the liquid after screwing on the adapter for water filling by supplying pressurized air C 4 Blow out the liquid until it stops running through the tube of the air adapter 5 Unscrew the adapter...

Page 143: ...actor is equipped with tubeless tyres by the manufacturer Dimensions Filling with 75 clean water l kg Calcium chloride solution CaCl2 kg Water l Extra loading kg 16 9 34 250 108 166 274 16 9 38 290 12...

Page 144: ...lution must not get in contact with metal parts and the electric installation The solution is not harmful for the tube valve 5 The antifreeze solution with the above mentioned composition must not be...

Page 145: ...NOTES 144...

Page 146: ...attery disconnector This way you will avoid accidental short circuits on the terminals In case of any handling or repair of the started motor the minus pole of the battery must be disconnected and all...

Page 147: ...othes get stained by electrolyte wash the skin or clothes with water and neutralize them with soap 4 During charging hydrogen is released from the electrolyte on the electrodes Hydrogen mixed with the...

Page 148: ...r terminals and proper grounding of the alternator Poles of the alternator may not be re versed even for a short time Electric installation overload Charging is monitored by the red indicator on the c...

Page 149: ...s necessary to adhere to the prescribed value of the fuse If interrupted repeatedly search the nearest service Lay out of fuses in the fuse box FHSX15N005 The glow fuse The glow fuse F61 is a strip ty...

Page 150: ...e socket F14 7 5A air conditioning F15 15A heating of mirrors F16 15A heating of rear window F17 15A compressor of driver s seat F18 25A three pin socket DIN 9680 F19 15A work lights under the roof F2...

Page 151: ...g the front grill headlights l distance of the test wall from the headlight 5 m h height of the headlight centre above the road surface h headlight inclination 3 5 to the distance of the test wall 17...

Page 152: ...ing weight of the tractor The front roof headlights may only be used when driving on public roads when the tractor carries a frontally attached machine or implement covering the main headlights in the...

Page 153: ...NOTES 152...

Page 154: ...50 hours of work Lubrication of the tractor according to the lubrication schedule Inspection of fouling of the cabin filter elements Steps performed every 100 hours of work Steps performed every 50 ho...

Page 155: ...higher than 4 C in a new tractor or tractor after a general overhaul hour counter reading 100 500 1000 1500 2000 2500 3000 subsequently after every hours Check and adjust valve play o o 2000 Check th...

Page 156: ...2 years Replace oil in the gearbox and final drive housing o o 1000 Clean the magnet and strainer element of the suction filter of the hydraulic pump o o o o o 500 Replacement of the transmission oil...

Page 157: ...nal operational Zetor fillings are recommended to be used Motor oils Engine oil Zetor 15W40 L SAPS Oil in the gearbox and final drivehousing Oil for gearing mechanisms of tractors ZETOR 80W Oil for th...

Page 158: ...ty class SAE Performance class API MOGUL DIESEL L SAPS 15W 40 API CJ 4 SM Manufacturer Oil designation Viscosity class SAE Performance class API Shell Shell Donax TD 80W GL 4 Shell spirax GX 80W GL 4...

Page 159: ...30MC 10W 30 GL 4 Titan Renep 8090MC 80W 90 GL 4 GL 5 MV Gear Oil LS 85W 90 GL 5 MOL Hykomol K 80W 90 80W 90 GL 5 ORLEN OIL Platinum Gear 80W 90 80W 90 GL 5 Manufacturer Oil designation Classification...

Page 160: ...sification Shell retinax HD2 DIN 51825 KP 2 K 20 MOGUL LA 2 ISO 6743 9 CCEB 2 3 ISO L XBCEA 2 MOGUL LV 2M ISO 6743 9 CCEB 2 3 MV signum DIN 51825 K 2 C 30 MOL Liton LT 2EP ORLEN OIL Liten Premium T 4...

Page 161: ...ected vessels from direct sunlight Tractor greasing scheme Safety instructions for lubrication of the tractor z The tractor maintenance may be performed only by the trained personnel thoroughly famili...

Page 162: ...ius pins 4 2 Central pin 2 03F Pos no Identification No of lubrication points 1 Hook pin bearings 0 to 4 by version 01F Pos no Identification No of lubrication points 1 Pins of cylinders of the front...

Page 163: ...maintenance in the same way as with a new tractor Pos no Identification No of lubrication points 1 Hitch mouth for a trailer 1 5P Disassemble the left side cover of the control panel Disassemble the...

Page 164: ...sing 1 and the cleaner 2 Coat the rubber sealing with oil that you will fill the engine with and tighten the cleaner by hand When the sealing gets in contact with the block sealing tighten the cleaner...

Page 165: ...l with the new filter element check proper seating of the bowl gasket Bleed the fuel system During the cleaning and replacement of the filter elements place a suitable vessel under the engine to catch...

Page 166: ...e air cleaner lid 1 G712 Remove the main element of the dry cleaner 2 by pulling If the main element is not damaged there must not be any dust on the inner side of the element recover it by blowing pr...

Page 167: ...ce of the dry air cleaner ensure proper functioning of the clogging indicator again G715 The tank is accessible after opening the hood It is found in the front part on the left side of the tractor By...

Page 168: ...steering unit and the pipes F_02_114 10 Secure the tractor against movement and lift the front axle 11 Place an oil collection container under the working cylinder and by turning the wheels by hand p...

Page 169: ...um time is 20 s otherwise the oil in the hydrostatic steering circuit is heated up excessively Replacing coolant Proceed in the following way 1 Open the heating valve and release the pressure cap C on...

Page 170: ...ening for gear oil is placed in hydraulic mechanism housing Accessible from the rear part of the tractor FH12N015 1 clean the magnet it is part of the lid and the strainer element of the suctioning fi...

Page 171: ...of the inspection screw the oil level must reach the bottom edge of the inspection opening E733 Inspection filling and draining oil is done by a one hole after turning reducer according to figure 1 a...

Page 172: ...orifice in such a way to make the air flow direction correspond to the flow direction through the filter in accordance with the arrow on the filter The entering air must first pass through the white d...

Page 173: ...esticides in the cab replace the filter immediately and have the cab sealing checked Used filters must be disposed of in specialized collection centres F13BN031 The most important element of maintenan...

Page 174: ...are in stalled F268 fill the air reservoir to the maximum pressure 730 20 kPa with the engine stopped the air pressure must not drop by more than 10 kPa in 10 minutes Perform the leak check daily befo...

Page 175: ...eturn valve If there is the maximum pressure in the air reservoir A the tyres cannot be inflated In this case you must first reduce the pressure with the condensate drain valve located in the bottom p...

Page 176: ...bearing capacity kg 3620 4125 3200 3650 2625 3000 2635 3350 3475 3880 For road transport Inflation kPa 160 190 160 190 130 160 110 160 160 190 Load bearing capacity kg 3620 4125 3200 3650 2625 3000 26...

Page 177: ...is accessible when lifting the hood To replace the filter element dismount four bolts 1 and separator cover 2 Pull the element 3 to remove it Clean the inside surface of separator first and verify th...

Page 178: ...the prescribed value after releasing the fixation screws of the AC compressor FHD14N080 The proper play between the piston rod of the brake pedals and the piston of the main cylinder is 0 5 1 0 mm 3 6...

Page 179: ...liquid level in the compensation tank to avoid aspiration of air A Make sure that the hose end is continuously immersed in the liquid and hold the container as high as possible B After two years you...

Page 180: ...e play If you find zero play loosen the nut 1 slightly Lift both the rear wheels and instruct your assistant to turn one of them by hand At the same time tighten the adjustment nut 4 until the wheel c...

Page 181: ...ether it is possible to tilt off the supporting hooks freely By lowering and repeated lifting of the hydraulic arms to the transport position check whether the engine does not tend to stall at the idl...

Page 182: ...t weights Outline length with hitches without the front three point hitch 4340 without ballast weights Width over the rear fenders 2164 Height to the exhaust outlet 2856 Tractor height to the upper ca...

Page 183: ...kW 66 74 81 88 95 Fuel consumption at the nominal engine speed 2200 rpm ECE R24 g kWh 238 240 233 232 234 Max torque 1 480 rpm ECE R24 Nm 408 459 491 542 591 Inclination Mt ECE R24 42 43 40 42 43 Fuel...

Page 184: ...elling speed km h Wheel track mm 1590 1655 1730 1740 1800 1880 1890 1955 2030 2040 8 5600 5100 4400 4100 3800 20 4300 3900 3380 3150 2900 30 4300 3900 3380 3150 2900 40 3400 3400 3380 3150 2900 Travel...

Page 185: ...d inflation values are minimum valued adapted to the current tyre load so that the tyre deformation can remain in the range in which all the operation requirements are met During operation on a hard b...

Page 186: ...re is a dimensional equivalent of the 18 4R38 tyre The specified inflation values are minimum valued adapted to the current tyre load so that the tyre deformation can remain in the range in which all...

Page 187: ...2R48 14 9R24 380 85R24 420 70R24 480 65R24 12 4 28 18 4R38 600 65R38 460 85R38 520 70R38 600 65R38 270 95R48 11 2R48 Tractor type FORTERRA CL 100 FORTERRA CL 110 FORTERRA CL 120 FORTERRA CL 130 FORTER...

Page 188: ...15 39 41 42 5 45 48 Gear Overall gear ratio Tractor speed at the nominal engine speed 16 9 38 795 mm 18 4 38 820 mm H 17 920 36 8 37 9 4 Hi M 20 719 31 8 32 8 L 23 985 27 5 28 3 H 25 653 25 7 26 5 3...

Page 189: ...2 Hi M 38 858 17 0 17 5 L 44 983 14 7 15 1 H 51 883 12 7 13 1 1 Hi M 59 987 11 0 11 3 L 69 443 9 49 9 79 H 91 730 7 19 7 41 3 Lo M 106 059 6 22 6 41 L 122 777 5 37 5 54 H 138 952 4 74 4 89 2 Lo M 160...

Page 190: ...M 427 775 493 896 L 369 670 426 774 2 H 326 592 377 684 M 282 512 326 592 L 243 442 281 511 1 H 211 383 244 443 M 182 332 211 383 L 158 286 182 331 Reduced speeds 4 H 706 1 283 M 611 1 110 L 528 959...

Page 191: ...e front driving axle 9900 mm 10110 mm With engagement of the front driving axle 10880 mm 11030 mm Outline diameter Without engagement of the front driving axle 10575 mm 10715 mm With engagement of the...

Page 192: ...99 Control element functions 119 Control elements placement 113 Control panel on the right column of the cabin 32 Control panel on the right rear mudguard 32 Controlling front three point hitch 130 Co...

Page 193: ...ng capacity of the front tyres 184 Change of the look of display 47 Check and replacement of oil in gear box 169 Checking the adjustment of the cab roof headlights 151 Checking the adjustment of the f...

Page 194: ...nt 164 Replacing the hydrostatic steering hoses 168 Replacing the safety element of the air cleaner 165 Replenish fuel 63 Reverse speed 188 Reversing lever 36 Reversing lever 82 Reversion lever pin 16...

Page 195: ...Urea Aqueous Urea Solution AUS 32 DEF 68 Urea urea solution AUS 32 159 Urea tank 43 Used operation liquids and filling quantities 155 Using the rear control 124 V Valve for filling tyre tubes with liq...

Page 196: ...NOTES 195...

Page 197: ...ual FORTERRA CL 100 FORTERRA CL 110 FORTERRA CL 120 FORTERRA CL 130 FORTERRA CL 140 Edition 5 100 2015 Publication No 222 212 778 ZETOR TRACTORS a s Department of Technical Documentation Trnkova 111 6...

Page 198: ...www zetor com zetor zetor com Made in EU...