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feaTures and speCIfICaTIons

feaTures:

Smooth, hybrid throttle algorithm for familiar driving feel

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Thermal cutback and over-temp protection

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Configurable operating parameters via CAN bus interface

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Multicolour status LED for visual status feedback

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Durable weather-resistant extruded aluminium housing (approx IP44)

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Compatible with optional fan-forced air or water cooling blocks for higher sustained power

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Adjustable motor idling function for automatic gearboxes or maintaining auxiliaries

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Support for most throttle types including 3-wire 0-5V, 2-wire 0-5KΩ, and HEPA pedals.

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Fully isolated logic and power electronics

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Robust I/O protects controller against external wiring faults

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High pedal lockout (protects against non-zero throttle on startup)

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Self  diagnostics  with  error  detection  including  overcurrent,  low  voltage  on  power  and  logic 

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supplies, internal programming corruption, and internal sensor faults.
Independent hardware overcurrent protection system (“desat” detection)

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speCIfICaTIons:

Battery voltage range: 12-144V nominal (9-175V absolute maximum)

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Up to 45x LiFePO4 cells, 40x LiCo cells or 12x 12V lead acid

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Current rating: 1000A peak (1 minute), 300A continuous

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Power: 150kW peak, 45kW continuous

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Power device type: MOSFET

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On-state voltage drop: 0.6V at full power, 0.15V at continuous rating

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Switching frequency: 16KHz

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Operating temperature: -20˚C to 90˚C (thermal cutback from 70˚C)

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Logic power supply: 12V nominal (8-18V range), 200mA max, internally fused

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Dimensions: 310x130x95mm housing only, 365x156x106mm inc terminals and brackets

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Weight: 4.5kg

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paCkage ConTenTs:

1x MC1000C motor controller

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4x M8x25 bolts, washers, and nuts

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1x 4-pin plug, 1x 5-pin plug 

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1x User manual

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InsTallaTIon

The motor controller may be installed in any orientation. Usually, installation close to the motor 
is best in order to keep power wiring to the motor short. The enclosure is weather resistant but not 
fully waterproof, so it is best installed in a location with some protection from the elements. If it 
may be in the direct path of water, splash guards are recommended.

The controller’s continuous power capabilities depend somewhat on the amount of airflow around 
the case for convection cooling. If the install location has very little airflow, the controller may 
benefit from added convection cooling via fans or ducting. (Or for highest sustained power, the 
controller may be base-mounted to a fan-forced convection or water cooling block.)

Controller dimensions and mount locations

The motor controller comes with brackets for mounting with four 6mm or 1/4” bolts on a 142 x 
260mm spacing. Spring washers under the heads of mounting bolts are recommended to prevent 
the bolts from loosening over time due to vibration.

Alternatively the mounting brackets may be removed, and the four holes underneath the housing 
used to fasten to a panel from beneath. The holes are M6 thread on a 70 x 260mm spacing.

Caution: Since these threaded holes penetrate the housing, ensure that bolts do 

not extend more than 20mm into the case or they may damage components inside!

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Summary of Contents for MC1000C

Page 1: ...al carefully before using the controller to ensure correct installation and operation If you are unsure of anything please contact us before proceeding We have endeavoured to make a safe and reliable...

Page 2: ...ange 200mA max internally fused Dimensions 310x130x95mm housing only 365x156x106mm inc terminals and brackets Weight 4 5kg Package contents 1x MC1000C motor controller 4x M8x25 bolts washers and nuts...

Page 3: ...nternal capacitor bank before closing the main contactor Closing the main contactor without first precharging the controller causes a huge current spike which can damage contactors often welding their...

Page 4: ...wiring in parallel with power cables for long distances as it increases noise due to crosstalk The logic board only requires 200mA current so as small as AWG28 wire may be used for the power supply Ho...

Page 5: ...ors are rated to 5000rpm max so be careful not to exceed this speed thermal protection If your controller heatsink temperature reaches about 70 C 150 F the controller will commence thermal cutback smo...

Page 6: ...itions It also supports throttle control over CAN bus and the reprogramming of controller settings The easy way to interface with the MC1000C over CAN bus is to use our EVMS Monitor The Monitor will a...

Page 7: ...ge desaturation 8 Throttle error mismatch 3 Faulty current sensor 9 Thermal cutback 70 C 4 Faulty temperature sensor 10 Thermal shutdown 90 C 5 Undervoltage on HV 8V To set the controller s throttle l...

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