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All the power comes from the fuel, not the nitrous:

 

Nitrous oxide is simply a tool that allows you to 

adjust how much and how quickly the engine burns the fuel. If the fuel isn't there, the power won't be either. 

 

Avoid detonation at all times:

 Nitrous enhanced detonation is much more damaging than detonation that 

occurs when naturally-aspirated due to the increased amount of fuel available for releasing energy and the fact 

that more oxygen is present. 

 

When system is activated, if something doesn't feel or sound right, BACK OFF:

 

If you hear 

any detonation or feel anything unusual, get off the throttle. It's a lot easier to check everything over than it is to 

just try to drive through it and damage expensive parts. Don't activate or have the system activated when you hit 

the stock rev limiter. The stock rev limiter is a fuel cutoff. If you cut fuel while you're injecting nitrous, you're 

instantly very lean. This momentary lean condition has the potential of causing engine damage. 

 

Spark plugs and nitrous performance:

 

Quite often, factory 

type, wide-gap, projected nose spark plugs will produce a detonation 

condition after a few seconds of nitrous use.  The solution to the 

problem is to install spark plugs that have a colder heat range and 

proper ground strap design for nitrous use.  Consult your preferred 

spark plug manufacturer to ensure you install the correct plugs for the 

nitrous level you choose to run.  

 

Reading Plugs & Tuning ZEX Nitrous Kit:

 

If you've installed larger injectors or have otherwise 

increased the capacity of your fuel system, you need to read the following. Because the real limit of how much 

power you make with the ZEX™ Nitrous Kit is your car's fuel system, you need to tune up to that limit. Start 

with the lowest power level nitrous jet and corresponding fuel metering jet. Make a full throttle pass at the drag 

strip and read the plugs. Not enough nitrous/too much fuel results in a sooty, black plug coloration. This 

coloration means that the fuel mixture is too rich. Too much nitrous will exhibit high heat in the form of a bluish 

or rainbow-like coloring on the plug's metal surfaces. This means you're engine is about to, or is, detonating. If 

this is observed, ensure the proper spark plugs are installed, reduce nitrous/increase fuel delivery, and ensure the 

proper grade of fuel is being used. When you check the spark plugs, check EVERY plug. Don't just spot check 

the easiest plug you can access. Due to the wide possibility of air/fuel mixture variations, you need to check 

every single plug for signs of detonation or other problems. If your plugs indicate too much fuel, trim the fuel 

delivery down by installing smaller metering jets. If you are too lean/not enough fuel, you need to install a larger 

metering jet to increase fuel delivery. 

 

Part #82003 

ZEX™ Hyperformance plugs 
are optimized for nitrous use. 

Summary of Contents for 82030

Page 1: ...our products please call our ZEXTEK support line at 1 888 817 1008 Read this installation manual completely before attempting to install your nitrous system Failure to do so may result in damage to y...

Page 2: ...N20 Fuel Jet 1 Arming Switch 1 Throttle Activation Switch 1 Red 18 GA Wire 15ft Red 14 GA Wire 15ft 30amp Fuse Holder 1 30amp Fuse 1 Bosch 20amp Mini Relay 1 5 16 18 X 1 Bolt for Bottle Brackets 4 5...

Page 3: ...le by means of metering jets installed in the distribution blocks and the nozzles These metering jets allow for easy changes in horsepower settings Work Safely Always wear eye protection and gloves wh...

Page 4: ...ug manufacturer to ensure you install the correct plugs for the nitrous level you choose to run Reading Plugs Tuning ZEX Nitrous Kit If you ve installed larger injectors or have otherwise increased th...

Page 5: ...to operate from 900 1000 psi Exceeding this will not improve performance Over 1100 psi also runs the danger of locking the nitrous solenoid closed due to excessive pressure working against the valve s...

Page 6: ...trous bottle Step 2 Mount Nitrous Supply Bottle 1 Mount the nitrous supply bottle so that it is separated from the passenger cabin Fastback style cars that do not have separate trunk compartments have...

Page 7: ...ould face toward the cylinder head 5 Reinstall the intake manifold using a new intake manifold gasket 6 Assemble the distribution blocks and lines Fig 5 7 Install the jets for both fuel and nitrous in...

Page 8: ...rottle switch bracket using the 4 40 bolts and nylon lock nuts see Fig 7 Do not overtighten the bolts damage to the throttle activation switch can result 3 The throttle switch bracket is made of easil...

Page 9: ...he Tune Up Sheet are calculated off of the base stock ignition setting It is important to set this with a timing gun before you use your nitrous system for the first time Do not assume that it is set...

Page 10: ...50hp 75hp 100hp 125hp 150hp 175hp 200hp Nitrous 950psi Nozzle Jet 26 26 26 54 54 54 54 Distribution Block Jet 32 43 57 56 67 76 105 Fuel 40psi Nozzle Jet 19 19 19 19 19 21 21 Distribution Block Jet 21...

Page 11: ...r safe operation of your ZEX Direct Port Nitrous System For engines using greater than 8psi of boost using nitrous system settings higher than 50hp high octane racing fuel is required for safe operati...

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